[Sonic] Water Drainage Drying Case Studies: Issues with Bottle Labeling
There was no need for additional construction, and it fit into the existing production line.
Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature coming from the air knives. The concept behind Sonic Corporation's revolutionary VT (patent pending) design is to utilize the pressure heat from the blower by partially circulating air. The exit temperature from the air knives will be approximately 45°C to 50°C. This method does not require an external thermal system. The air knives are installed about 10mm away from the bottles, allowing the bottles to pass through at a wind speed of approximately 9,300m/min. The high-speed air and heated exit temperature melt the ice and turn the remaining moisture into a mist. As a result, the bottles can be completely dried. [Content] [Issues] ○ Moisture and cold air leave water droplets on the glass, resulting in the reformation of water droplets before labeling. ○ Labels cannot be applied until the bottles are dried. ○ The injection and labeling of bottles require empty bottles to be stacked in a heated warehouse, and this process can only occur after they have been warmed. For more details, please contact us or download the catalog.
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[Content] [Problem Solving] ○ Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature from the air knives. ○ The revolutionary design concept of Sonic's VT aims to utilize the pressure heat from the blower by partially circulating air. ○ The exit temperature from the air knife will be approximately 45°C to 50°C. ○ This method does not require an external thermal system. ○ The air knife is installed about 10mm away from the bottle, allowing the bottle to pass through at a wind speed of approximately 9,300m/min. ○ The high-speed wind and heated exit temperature melt the ice and turn the remaining moisture into mist. ○ As a result, the bottles can be completely dried. ○ The air knife is mounted on Sonic's fully detachable bracket, allowing for replacement without the use of tools. ○ It fits into the existing production line without the need for additional construction. ● For more details, please contact us or download the catalog.
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<<Food and Beverage Industry>> Draining and drying after washing seasoning bottles Draining and drying after washing Tetra Paks Draining and drying after washing food packs Draining and drying after washing milk carton return boxes Draining and drying after washing vegetable transport boxes Draining and drying after washing packaging packs
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We have uploaded a case study using blowers and air knives manufactured by Sonic.
Water removal drying is "not easy"! Insufficient drying of cans and bottles can lead to many defects such as label peeling, printing defects, condensation, and reduced cardboard strength. Sonic's system, using blowers and air knives, maintains a stable airspeed even on high-speed lines, ensuring reliable moisture removal. It achieves up to 75% energy savings compared to compressed air, improving both quality and cost simultaneously. With custom designs tailored to container shapes, line speeds, and processes, it can also address challenges in existing equipment. It enhances the drying process in beverage and food lines for high efficiency.
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We have uploaded a case study using Sonic Corporation's blowers and air knives.
We have uploaded examples on our company website using blowers and air knives from Sonic Corporation. - (Example 18) Cleaning and drying of contact lens pallets - (Example 19) Drying before painting the deck of a lawn mower - (Example 20) Medical equipment - Dust adhesion prevention using air knives and static elimination bars We hope this serves as a reference for your company's blow improvement themes. Thank you.
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We have uploaded a case study using blowers and air knives manufactured by Sonic.
We have published a technical report summarizing the latest improvement cases related to the drying process in tire manufacturing lines. Based on empirical data collected from a large truck tire factory in the United States, the report organizes key points related to stabilizing drying quality and energy conservation. It details how improvements were made to address issues such as drying unevenness and the risks associated with compressed air, which were difficult to resolve with conventional methods—this specific process is thoroughly introduced in the PDF. Additionally, it includes perspectives useful for on-site improvements, such as the adaptability to line speed, criteria for selecting drying systems, and the status of deployment in overseas factories. The content will also be beneficial for engineers involved in the drying processes of resin and rubber processing lines, as well as tire manufacturing. If you are interested in optimizing the drying process or utilizing air knives and blowers, please download the PDF and take a look.
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【Sonic】(Case Study) Air Drying - We have uploaded a case study on air drying using blowers.
We have added examples of air drying (draining/droplet removal) using blowers and air knives manufactured by Sonic Corporation. This time, we have included three cases: - Drying of ampoules for pharmaceuticals - Drying of pallets for contact lenses - Elimination of belt scrapers and doctor blades without contact Please use these as a reference for your company's improvement measures.
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Our product catalog is now available on Apelza.
The catalog for the air nozzles manufactured by Lehira (commonly known as multi-channel jets), ultrasonic spray nozzles by Sonia, blowers, and air knife systems by Sonic has been released.
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Tick Corporation is committed to providing products that contribute to solving various issues faced by companies, such as improving production efficiency, enhancing cost efficiency, improving quality, and considering environmental conservation. We have been widely collecting product information from around the world and providing products that meet market needs. In the future, we will continue to develop and deliver products that contribute to rationalization and particularly to environmental conservation, which has become increasingly stringent in recent years. ◇◆Main Products◇◆ - Precision industrial spray nozzles - Agricultural spray nozzles - Air nozzles / Air knives - Special spray nozzles - Tank cleaning nozzles - Blowers - Ultrasonic spray nozzles (Nebulizers / Atomizers) - Ultrasonic cleaning devices - Air conveying devices - Ventilators - Plastic connectors - Cutting torches (nozzles for gas cutters) - Latex testers - In-house manufactured tubing pumps (dispensers) - Syringe pumps