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Precision forging and die forging, etc. *A collection of 18 examples of forging processing will be presented!
From mold design and production to mass production, we provide a one-stop solution for multi-process, multi-component, and multi-sourced products! [Contributing to labor reduction, time savings, and cost reduction]
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Collection of Problem-Solving Stories: Tohato Forge & Arai Industries in Precision Forging and Die Forming
From mold design and manufacturing to mass production, we provide a one-stop solution for multi-process, multi-component, and multi-sourced products.
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"Collection of Forging Processing Examples" *Precision Forging and Forging Forming by Toa Forging Co., Ltd. & Arai Industries.
From mold design and manufacturing to mass production, we provide a one-stop solution for multi-process, multi-component, and multi-sourced products.
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[Forging Example] Nozzle Clamper
The material is SCM4! We have achieved cost reduction through years of accumulated experience and precision forging technology.
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[Forging Example] Coupler
The possible manufacturing sizes are Φ165 to Φ355! Developing and manufacturing forged parts for various fields.
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[Gear Forging Case] Bevel Gear & Pinion Gear <Reduction Gear>
Gear grinding and lapping process abolished! Usable sizes are Φ100 to Φ220.
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[Gear Forging Case] Bevel Gear & Pinion Gear <Agricultural Machinery>
Gears are finished only with hot forging! Hot forging + race processing + broaching + carburizing heat treatment.
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[Gear Forging Example] Bevel Gear <SCM415>
From mold design and manufacturing to mass production in one go! High value-added products created through improvements can be produced in small lots.
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[Gear Forging Case] Bevel Gears & Shaft Gears
Supports processing of long shafts! The application is for agricultural machinery parts, and the minimum order quantity is 100 sets or more.
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[Gear Forging Examples] Bevel Gears & Pinion Gears
Hypoid gear! The manufacturing process includes hot forging + warm sizing forging + race processing + carburizing + LAP processing.
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Product Example: York Plate
Reduce costs by forging and shaping the parts that require machining! The material is SUJ2.
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Product Example: Hollow Valve
A method aimed at securing a hollow shape through hot forging and cold forming, which is difficult to shape, but involves no cutting processes at all!
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【Product Example】Speed Reducer
Reduction of lathes, machining, and hobbing! Achieving cost reduction with years of accumulated experience and precision forging technology.
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[Gear Forging Example] Bevel Gear
Due to the price increase in gear cutting processing, cost reduction through forging! The manufacturing process is hot forging.
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[Product Example] Shaft Gear (Integrated Type)
Integrated development of four components! Achieving cost reduction with years of accumulated experience and precision forging technology.
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[Product Example] Rotor
Reducing the thickness through forging to minimize cutting processing! The manufacturing process is hot forging.
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Product Example: Pinion Gear
Reduction of cutting processing by shaping the axis part! Application: automotive parts.
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Product Example: Gear Idler
One-stop solution for multi-engineering, multi-parts, and multi-sourcing products! Contributing to labor reduction and time savings.
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Product Example: Axle Housing
We have been dedicated to forging, accumulating decades of history and experience!
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[Product Example] Flange
Reduction of man-hours through integrated molding! Introduction of product examples for applications in reduction gear components.
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Product Example: Hypoid Gear
Improvement of yield through rolling formation! The manufacturing process consists of hot forging + rolling formation.
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Case Study: Major Automobile Manufacturer - Precision Gears for Automobiles
Introduction of cases where we quickly responded to projects with short delivery times and cost reduction.
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Case Study: Industrial Machinery Related - Reduction Plate
Introduction of examples where cost reduction through engineering optimization and mass production were achieved in a one-stop manner.
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Case Study: Customization of Special Vehicles - Shaft Gear (Integrated Type)
Manufacturing products with multiple processes, components, and procurement in a one-stop solution! Achieving significant cost and labor reductions.
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Case Study: Agricultural Machinery Manufacturing - Bevel Gears & Shaft Gears
Introducing examples of special shafts that are cost-effective and suitable for processing!
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Case Study: Customization of Special Vehicles - Bevel Gears & Pinion Gears
Introduction of a case where drawings were created from the actual product without any blueprints, and mass production was carried out.
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Arai Industrial Co., Ltd. Technology Introduction
Always challenge ourselves with new things and contribute to our customers and the future of the Earth's environment!
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Introduction of case studies for solving technical challenges: Development and manufacturing of forged parts.
From mold design and manufacturing to mass production, we provide a seamless one-stop service for multi-process, multi-component, and multi-sourced products! We solve complex and precision products with years of experience and precision forging technology.
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Arai Industrial Co., Ltd. Business Introduction
We achieve cost reduction and shorter delivery times with a more efficient design that eliminates waste.
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