[Case Study on Problem Solving through Surface Treatment] Prevention of Adhesive Adhesion on Cutter Blades
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Improving the poor cost-effectiveness of applying release agents! We will introduce a case of switching to silicone-based coatings.
We would like to introduce a coating that can solve the problems caused by adhesive from packaging films adhering to cutter blades. In one packaging machine, packaging films with adhesive frequently adhered to the cutter blades, resulting in poor cutting performance and film sticking to the blades, causing misalignment and necessitating line stoppages. This issue prevented us from achieving the production quantities calculated from the takt time. Initially, a release agent was applied, but its effects did not last, requiring repeated applications. Therefore, we adopted the silicone-based coating "MRS Coating." The coating eliminated adhesive adhesion, and since the processing temperature is below 250°C, there were no concerns about blade dulling. Additionally, the 1-micron thin film maintained the sharpness of the blade edge. [Key Points of the Case] - Purpose of Surface Treatment: Quality improvement, operational stability, speed enhancement, compliance with safety and environmental requirements - Required Functions: Non-stick, release properties, long lifespan - Treatment Adopted: MRS Coating (Mold Release Silicone) ▼ Free samples of improvement cases for the cutting process and trial sets are currently available on the site below! ▼
basic information
**Effects Achieved with Coating** - The processing temperature has been kept below 250°C, eliminating concerns about blade warping. - The cutting edge's sharpness has been maintained due to the 1-micron thin film. - Sudden line stoppages have ceased. *Yoshida SKT is currently offering free examples of improvements in the cutting process and trial sets. For more details, please refer to the external link or feel free to contact us.*
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Applications/Examples of results
For more details, please refer to the external link or feel free to contact us.
