[Automotive Industry Case Study] Release Properties + Wear Resistance + Image Recognition Properties 'Bicoat'
Improving production efficiency on the electronic components production line! We will introduce a case where the adoption of surface treatment has achieved prevention of adhesion to the suction fixtures.
We will introduce a case study of trouble resolution on the transport line for electronic components sealed with resin. ■Issue The electronic components sealed with resin are suctioned by a jig and transported and placed on the substrate. However, there were instances where the slightly adhesive sealing resin would stick to the jig, negatively affecting the yield. ■Request Since the suction jig performs suction, transport, and placement operations tens of thousands of times per hour, high wear resistance was required. Additionally, an image recognition camera is used to confirm the position of the components on this line, so it was necessary to use a color that minimizes reflection to prevent whiteout in the images. ■Adopted Surface Treatment - Bycoat® NYK-01BK ■Background and Effects of Adoption 'Bycoat' was considered for preventing the sticking of the sealing resin and for its wear resistance. After evaluation on actual equipment, it was found to have good wear resistance as well as excellent release properties for the resin. 【Resolved Issues】 - Reduced sticking issues with the resin - Decreased cleaning costs - Improved productivity *For more details, please download the PDF or contact us.
basic information
■What is Baicoat(R)? Baicoat is a coating that achieves both "durability" and "non-stick properties" on its surface. Baicoat is a composite organic coating system that combines inorganic materials with high hardness, such as metals, ceramics, and chemical conversion coatings, with organic materials that excel in lubricity and release properties, such as fluoropolymer resins, siloxane-based resins, and super engineering plastics. For example, it can be safely used in molds that require micron-level dimensional precision, providing reliable release properties. *Baicoat(R) is an abbreviation for bicomponent coating (two types of surface treatment). *For more details, please download the PDF or contact us.
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