Presentation of Case Studies on Surface Treatment: Tips for Improving Production Process Troubles.
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Packed with hints for improving manufacturing using surface treatment! Solve issues such as product release failures and adhesion to jigs! The mechanisms of adhesion are also explained.
Troubles such as the following can occur at any time on the production line: ■ Line stoppage ■ Delay in takt time ■ Increase in defects ■ etc... While prompt responses and identifying the causes are important when such issues arise, learning preventive measures in advance can help avert emergencies. Our company, which specializes in a wide range of surface treatments including functional coatings, is offering a comprehensive guide titled "Tips for Utilizing Surface Treatments (Release Properties)" that details how to resolve production line troubles. Additionally, we are also providing a separate booklet titled "Case Studies on Process Improvement" that showcases actual improvements made in production processes through the application of surface treatments for "release properties and slip properties." *For more details, please check the leaflet from the "Download" section!
basic information
**Utilizing Surface Treatment to Solve These Problems** - Occurrence of burrs and deformation - Delays in takt time - Increased cleaning time - Line stoppages - Increased maintenance of equipment and jigs **Overview of the Leaflet (Partial)** - Troubles with sticking that occur on-site - Key points for surface treatment (selection of release methods) - Mechanism of sticking - Mechanism of silicone release - Case studies (such as resolving sticking to molds) **Kaizen Case Studies** - Improvement of the transportation process - Improvement of the cutting process - Improvement of the molding process - Improvement of the packaging process *For more details, please refer to the booklet. Feel free to contact us with any inquiries.*
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Applications/Examples of results
■Contents of the Case Study Collection 【Transport Process Improvement】 01 Speeding up the process 02 Robot transport on automatic lines 03 Reducing clogs in transport guides 04 Automation of transport in sterile room chutes 【Cutting Process Improvement】 01 Maintaining product aesthetics and cleaning durability 02 Solving stoppages with smooth cuts 03 Enabling continuous operation with continuous cutting 04 Improvements based on the type of adhesive used 【Molding Process Improvement】 01 Reducing the use of release agents on molds 02 Reducing product defects by improving release properties 03 Improving resin release with ejector pins 04 Preventing adhesion of epoxy adhesives 【Packaging Process Improvement】 01 Preventing adhesive build-up on packaging film sealers 02 Eliminating capacity errors by improving slip properties 03 Preventing troubles with PTP forms 04 Speeding up transport and preventing discoloration *For more details, please refer to the leaflet. Feel free to contact us with any inquiries.
