Doubling the durability of mold surface treatment in automotive motor parts manufacturing.
![[Free Offer] Coating Sample! Experience Kit Here](https://image.mono.ipros.com/public/premium/image_category/c19/1260/IPROS86266474934566858653.jpeg?w=140&h=140){kind=small}
Durability improved by about 2 times! Dramatically enhanced productivity of injection molding molds.
■Issue In injection molding components, the durability of the mold surface treatment is poor, requiring frequent replacements and hindering productivity. ■Solution Gradually adjust a surface treatment that is resistant to wear from molten resin and has lasting effectiveness, adopting the optimal coating. ■Customer's Challenge A manufacturer of automotive parts faced the following issues in the injection molding process of motor components: ■Details of the Issue Even with surface treatment, epoxy resin adhered, necessitating replacement after about 2,000 shots. Frequent mold changes led to decreased productivity and increased costs. ■Conditions for Surface Treatment Selection Contact with molten epoxy resin under high temperature (150°C) and high pressure. Improving wear resistance is the top priority. ■Solution Method To improve the durability of the surface treatment, tests were conducted with multiple coating specifications to consider the optimal treatment. The following surface treatments were tested: - Bi-Coat NYK-11-S Durability comparable to conventional products - Bi-Coat TYS-03K Lifespan of a few hundred shots - Bi-Coat NYK-01 (Adopted) Durability improved to twice that of conventional products Recommended for those facing issues with resin adhesion prevention and wear-resistant coatings. Please feel free to contact us!
basic information
■Features - Durability improved to twice that of conventional products - Significant reduction in work loss and frequency of mold changes - Excellent performance even under high temperature and high pressure conditions ■Adopted Surface Treatment and Its Effects Adopted Treatment: Bicoat NYK-01 - Superior wear resistance with a hard coating that ensures long life - Maintains effectiveness even in high temperature and high pressure environments 【Features】 - Durability improved to twice that of conventional products. - Significant reduction in work loss and frequency of mold changes. - Excellent performance even under high temperature and high pressure conditions. ■Achieved Effects - Reduction in frequency of changes: Mold life improved to twice that of conventional treatments. - Cost reduction: Significant decrease in running costs. - Increased productivity: Reduced work loss and achieved faster speeds. - Improved reliability: Expanded adoption in new molds, securing continuous orders. *For more details, please refer to the PDF document or feel free to contact us.*
Price information
Please feel free to contact us.
Delivery Time
Model number/Brand name
BICOAT
Applications/Examples of results
**Main Types of Bycoat®** ■ NYK-01 - Surface treatment combining nickel-based metal coating with fluororesin ■ NOO-01 - Surface treatment combining chromium-based metal coating with fluororesin ■ TYS-03 - Surface treatment that fuses fluororesin into a chemical coating reacted with iron ions in the metal substrate ■ NYN-11 - Surface treatment combining alumina coating with fluororesin ■ CTT-200 - Surface treatment combining siloxane-based resin with metal coating **Applications** ■ Injection molding molds for rubber ■ Molds requiring dimensional accuracy for release ■ Parts requiring wear resistance and sliding ■ Parts requiring wear resistance and non-stick properties ■ Release of adhesives and sticky materials *For more details, please refer to the PDF document or feel free to contact us.*
Related Videos
catalog（5）
Download All Catalogs
