Achieve double the mold lifespan! "Bicoat NYK-01" ultra-durable surface treatment.
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Free distribution of a case study on mold coating that doubled the productivity of automotive parts manufacturing.
Here is a case study of a certain automotive parts manufacturer. In the process of injection molding epoxy resin under high temperature and high pressure of 150°C, resin adhesion began after about 2,000 shots, necessitating frequent mold changes. The introduction of "Bicoat NYK-01" improved mold life by approximately twice, achieving a significant enhancement in productivity. 【Issues that can be addressed】 ■ Short lifespan of surface treatment for injection molding molds ■ Decreased productivity due to frequent mold changes ■ Resin adhesion issues in high temperature and high pressure environments 【Expected effects】 ■ Achieving approximately twice the mold (surface treatment) lifespan compared to conventional methods ■ Significant reduction in mold change operations leading to increased productivity ■ Reduction in replacement and material costs ■ Stable production due to excellent non-stick and release properties For more details on the case, please refer to the page "Doubling the Durability of Mold Surface Treatment in Automotive Motor Parts Manufacturing." *Product data PDF is available for download.
basic information
"Bycoat(R)" is a system that achieves the ideal functions of "lubrication + release + wear resistance" by combining inorganic and organic surface treatment technologies. It withstands harsh usage areas such as injection molds, providing reliable lubrication and release properties. Additionally, due to its excellent dimensional accuracy, it is suitable for areas requiring micron-level precision. 【Features】 ■ Incredible durability ■ High hardness and resistant to scratches ■ Excellent wear resistance ■ Outstanding non-stick and release properties ■ Safe to use in molds requiring micron-level dimensional accuracy *For more details, please refer to the PDF document or feel free to contact us.
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Model number/Brand name
BICOAT
Applications/Examples of results
【Applications】 ■ Injection molding molds for rubber ■ Molds requiring dimensional accuracy for release ■ Parts requiring wear resistance and sliding properties ■ Parts requiring wear resistance and non-stick properties ■ Release of adhesives and sticky materials ■ Guide components for packaging machine conveyor sections
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