Methods to solve release defects in injection molding.
The astonishing durability that surpasses fluoropolymer coatings, "Bicoat," is a surface treatment suitable for applications subjected to mechanical stress. *Product and case materials are available.
**Main Causes of Release Failure in Injection Molding** Release failure is a common issue in the injection molding process. It often arises from excessive adhesion between the mold surface and the resin. This problem particularly occurs with complex shapes or thin-walled parts, where the resin strongly adheres to the mold surface. Surface roughness and insufficient draft angles can also worsen release properties. Additionally, high temperatures of the resin during release can contribute to release failure. "Bycoat® NYK-01" is a high-performance surface treatment that suppresses resin adhesion and wear in injection molding, thereby improving productivity. Its special coating, designed for use in high-temperature environments, achieves approximately double the lifespan compared to conventional surface treatments. This reduces the frequency of replacements and contributes to lower running costs. It has a proven track record with automotive motor parts manufacturers and has led to regular requests due to its reliable coating technology. **Features** ■ Incredible durability ■ High hardness, resistant to scratches ■ Excellent wear resistance ■ Outstanding non-stick and release properties ■ Safe for use in molds requiring micron-level precision *For more details, please refer to the PDF document or feel free to contact us.*
basic information
【Main Types of Bycoat(R)】 ■NYK-01 ・Surface treatment that combines a nickel-based metal coating with fluororesin ■NOO-01 ・Surface treatment that combines a chromium-based metal coating with fluororesin ■TYS-03 ・Surface treatment that integrates fluororesin into a chemical conversion coating reacted with iron ions in the metal substrate ■NYN-11 ・Surface treatment that combines an alumina coating with fluororesin ■CTT-200 ・Surface treatment that combines a siloxane-based resin with a metal coating *For more details, please refer to the PDF document or feel free to contact us.
Price information
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Delivery Time
Model number/Brand name
BICOAT
Applications/Examples of results
【Applications】 ■ Rubber injection molding molds ■ Molds requiring dimensional accuracy for release ■ Parts requiring wear resistance and slip ■ Parts requiring wear resistance and non-stick properties ■ Release of adhesives and sticky materials *For more details, please refer to the PDF document or feel free to contact us.
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