Reducing equipment downtime risks with portable vibration meters for chemical plants.
Simple vibration diagnosis tool MD-330 to enhance abnormal detection in chemical plants.
In the field of chemical plants, challenges such as unexpected equipment shutdowns due to missed abnormalities, reliance on specific personnel for vibration diagnostics, and excessive time taken for inspections can be considered. These issues may lead to decreased production efficiency and unexpected cost increases. Our portable vibration meter MD-330 provides a solution that allows anyone to easily understand the vibration condition, addressing these challenges. It simultaneously enables early detection of equipment abnormalities and streamlining of maintenance operations, supporting stable operations in chemical plants. 【Usage Scenarios】 - Strengthening abnormal detection of rotating machinery - In-house vibration diagnostics - Establishing an inspection system with younger personnel - Checking multiple equipment in a short time 【Benefits of Implementation】 - Reducing the risk of unexpected shutdowns through early detection of equipment abnormalities - Streamlining vibration diagnostic operations and eliminating reliance on specific personnel - Achieving reproducible inspections that do not depend on experience or intuition - Optimizing maintenance costs
basic information
【Features】 - Easy measurement of vibrations (acceleration, velocity, displacement, etc.) - Quantitative understanding of equipment condition and early detection of abnormal signs - Ability to inspect many pieces of equipment in a short time - Achieves "reproducible inspections" that do not rely on intuition or experience - Simple operation that allows anyone to notice changes in equipment condition without specialized knowledge 【Our Strengths】 Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with a focus on maintenance, and proposes appropriate maintenance based on design data. We offer a wide range of services including plant engineering, plant life services, electrical, information, communication, and control solutions, as well as simulation and design. In maintenance, we also develop diagnostic equipment for facilities utilizing digital technology. We can also propose information systems aimed at improving production efficiency and reducing production losses.
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Model number/Brand name
MD-330
Applications/Examples of results
■Usage Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries, including chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checks of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Outsourcing costs incurred MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Usage Examples Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.