Reduce equipment downtime risk with portable vibration meters for construction machinery.
Simple vibration diagnosis tool MD-330 for understanding the operating status of construction machinery.
In the construction machinery field, accurately understanding operational status is crucial for preventing unexpected equipment failures and maintaining stable operations. Abnormal vibration conditions may indicate potential machine malfunctions, but it can be difficult to assess without specialized knowledge. Additionally, if inspections take too long, it could lead to lost operational opportunities. The MD-330 is a portable vibration meter that allows anyone to easily grasp vibration conditions, enabling early detection of equipment abnormalities and improving maintenance efficiency simultaneously. This allows for reproducible inspections that do not rely on intuition or experience. 【Use Cases】 - Strengthening abnormal detection of rotating equipment in construction machinery - In-house vibration diagnostics - Checking multiple pieces of equipment in a short time 【Benefits of Implementation】 - Reduced risk of unexpected shutdowns due to missed abnormalities - Elimination of reliance on specific individuals for vibration diagnostics, enabling inspections by younger staff - Increased efficiency through reduced inspection time
basic information
【Features】 - Easy measurement of vibrations (acceleration, velocity, etc.) - Quantitative understanding of equipment condition and early detection of abnormal signs - Ability to inspect many pieces of equipment in a short time - Achieving "reproducible inspections" that do not rely on intuition or experience - Simplifying the process from measurement to understanding the condition, allowing detection of changes in equipment status without specialized knowledge 【Our Strengths】 Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, and proposes appropriate maintenance based on design data. We can also propose information systems aimed at improving production efficiency and reducing production losses. In maintenance, we develop diagnostic equipment for facilities utilizing digital technology.
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Model number/Brand name
MD-330
Applications/Examples of results
■Usage Scenarios - Detection of abnormal vibrations in motors - Monitoring of pump deterioration and bearing abnormalities - Detection of fan imbalance - Regular inspections of manufacturing line equipment It can be utilized across a wide range of industries such as chemicals, food, materials, and plants. ■Implementation Effects (Examples) - Reduction of inspection time (efficient checking of multiple equipment) - Decrease in the risk of unexpected shutdowns - Cost reduction through in-house vibration diagnostics ■Differences from Conventional Methods Conventional Inspections: - Dependence on the experience and intuition of skilled workers - Variability in judgment criteria - Occurrence of outsourcing costs MD-330: - Objective judgment based on numerical data - Inspections can be performed by anyone using the same criteria - Cost optimization through in-house production ■Usage Examples Detection of motor abnormalities Monitoring of pump deterioration Detection of fan balance abnormalities
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Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.