Portable Vibration Meter for the Energy Industry
Eliminate the personalization of generator monitoring and create a vibration meter that anyone can use to make the same judgment.
In the energy industry, particularly in generator monitoring, accurate understanding of equipment conditions is required to ensure stable operation and prevent unexpected shutdowns. The vibration of generators is an important indicator that shows signs of internal abnormalities or deterioration, but diagnosis often relies on experienced personnel, which can lead to variability in judgment and a burden on training younger staff. These challenges can result in a decline in inspection quality and potentially increase the risk of equipment shutdowns. Asahi Kasei Engineering's portable vibration meter MD-330 addresses these issues by visualizing vibration conditions numerically, enabling anyone to perform equipment diagnostics based on the same standards. 【Usage Scenarios】 - Vibration measurement during regular inspections of generators - Early detection of abnormal vibrations and investigation of causes - Standardization of maintenance levels across multiple power generation facilities - Establishment of inspection systems by younger staff 【Benefits of Implementation】 - Elimination of dependence on specific individuals for vibration diagnosis and unification of judgment criteria - Improvement in inspection quality and reduction of variability - Shortening of training periods for younger staff and early development into effective team members - Reduction of unexpected shutdown risks through early detection of equipment abnormalities
basic information
【Features】 - Portable vibration meter allows measurement anywhere on site - Simple operation makes it usable without specialized knowledge - Quickly grasp equipment condition and notice signs of abnormalities - Quantitatively understand vibrations and objectively assess changes in condition - Waterproof and dustproof structure enables measurement in outdoor and water-splashing or dusty environments 【Our Strengths】 Asahi Kasei Engineering Corporation not only engages in design, procurement, and construction (EPC) with maintenance in mind but also provides appropriate maintenance proposals based on design data. Additionally, we can offer information system proposals that contribute to production efficiency and reduction of production losses. In maintenance, we focus on the development of diagnostic equipment utilizing digital technology, providing a consistent range of engineering services from plant engineering to plant life services, electrical, information, communication, and control solutions, as well as simulation and design.
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Model number/Brand name
MD-330 | Standardization of Equipment Maintenance
Applications/Examples of results
■Benefits of Implementation (Examples) - Standardization of inspection quality - Reduction of training costs - Decrease in dependency risk - Standardization of maintenance operations ■Usage Scenarios - Monitoring the condition of motors - Diagnosing pump deterioration - Detecting abnormalities in fans and blowers ■Differences from Conventional Methods Conventional: - Decisions rely on experienced personnel - Training takes time - Variability in inspection quality MD-330: - Anyone can make the same judgment - Shortened training period - Achieves stable maintenance quality
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Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.