Cable diagnostic service for the manufacturing industry
Support stable operation of the production line and reduce unexpected stoppages.
In manufacturing production lines, the stable operation of equipment is directly linked to production efficiency. In particular, issues with high-voltage and extra-high-voltage cables responsible for power supply, as well as high-voltage motors and generators that drive production equipment, can lead to unexpected production stoppages, resulting in significant losses. To maintain the health of this equipment and ensure stable production activities, early detection of abnormalities and appropriate maintenance are essential. Our cable diagnostic service addresses these challenges and supports the stable operation of production lines. ## Use Cases * Monitoring the insulation condition of high-voltage and extra-high-voltage cables in production lines * Remaining life diagnosis of high-voltage motors and generators and development of maintenance plans * Reducing the risk of production stoppages due to equipment troubles ## Benefits of Implementation * Improved operational rates by reducing unexpected production stoppages * Extended equipment lifespan through planned maintenance * Development of more accurate maintenance and renewal plans based on diagnostic data
basic information
## Features * We have established a highly reliable diagnostic method based on over 20,000 diagnostic data points. * The cable diagnostic device enables a reduction in work time. * It measures the "true insulation resistance value" unaffected by external environmental factors (rain, humidity, contamination, wind). * A reliable remaining life estimate is derived from an insulation breakdown voltage estimation formula based on over 3,000 diagnostic data points. * Measurement items: insulation resistance measurement, DC voltage and current measurement, AC voltage and current measurement, tanδ measurement, partial discharge measurement, comprehensive judgment (using the MT method). ## Our Strengths Asahi Kasei Engineering Corporation conducts design, procurement, and construction (EPC) with maintenance in mind, and proposes appropriate maintenance based on design data. Additionally, we can also propose information systems that consider not only maintenance but also production efficiency and production loss. In maintenance, we are developing diagnostic equipment that utilizes digital technology.
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Understanding the deterioration of high-voltage cables before a power outage.
Applications/Examples of results
Introduction Effects ■ You will be able to reliably identify abnormalities such as water trees and sheath insulation failures. ■ The insulation diagnosis report will be submitted on the same day, so you will know the results on the spot. ■ By conducting a residual life diagnosis, you will be able to appropriately determine the necessity and priority for updates.
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Asahi Kasei Engineering Corporation is a company that conducts design, procurement, and construction (EPC) with an eye toward maintenance, and also proposes appropriate maintenance based on design data. In addition to maintenance, it is also possible to propose information systems that consider production efficiency and production losses. In terms of maintenance, we are developing equipment diagnostic devices that utilize digital technology.