[Case Study on the Use of Pressure Measurement Film] Optimization of Heat Seal Conditions
We will introduce a case where it became possible to set up equipment without relying on the craftsman's intuition, resulting in time savings!
We will introduce a case study utilizing "Presscale" to understand and adjust the optimal conditions for heat sealing in food, pharmaceuticals, and other packaging. In particular, pseudo-adhesion cannot be detected visually, and 100% inspection is impossible. Since there is no meter for pressure, the only method available was trial and error through practical experience. By optimizing the pressure value and pressure balance with Presscale, we adjusted the optimal values for temperature and time as parameters. Adhesive strength evaluation (JIS Z0238) can be positioned as the final confirmation. 【Case Overview】 ■ Purpose: Setting during variety changeover, equipment maintenance ■ Measurement Target: Heat seal ■ Results: Time reduction, defect reduction ■ Challenges: - Pseudo-adhesion cannot be detected visually, and 100% inspection is impossible - There is no meter for pressure, so the only method available is trial and error through practical experience *For more details, please download the PDF or feel free to contact us.
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【Introduction Effects】 ■Time Loss Effect: 30 minutes of time reduction with one variety change per machine per day ■Material Loss Effect: Minor (reduction in losses such as test runs during setup) ■Quality Loss Effect: Equipment setup can be done without relying on the craftsman's intuition *For more details, please download the PDF or feel free to contact us.
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For more details, please download the PDF or feel free to contact us.
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Our Measurement Film Solutions Division offers a variety of products, including high-temperature press scales and UV scales. We have the film "Press Scale," which allows for easy confirmation of invisible pressure and pressure distribution, and the revolutionary thermal distribution visualization film "Thermo Scale," which enables simple judgment of thermal distribution through color changes. Additionally, we provide a wide range of excellent inspection and measurement products that enhance precision, efficiency, and stability in manufacturing, inspection, and testing processes, all developed from the production processes of Fujifilm products.