Air Leak Tester for EV (Electric Vehicle) | FLZ-0630
Air leak tester specifically for airtightness inspection of large battery cases and similar items.
Fukuda Corporation will exhibit at the "2025 YOKOHAMA International Automobile Technology Exhibition"! Please be sure to check out this product at Fukuda's booth! This product is an air leak tester for battery cases of electric vehicles (EVs). The battery case features a structure that is "large with a significant internal volume, and deformation is expected due to internal pressurization." As a result, air leak testing generates noise caused by "the large size and volume" and "expansion or deformation due to internal pressurization." This product is characterized by the use of newly developed smoothing and linear fitting correction functions to reduce this noise during measurement. Additionally, to achieve precise low-pressure control and flow expansion for large volumes, we provide a bypass box (CBU-600) equipped with a pressure regulator that allows for accurate pressure control and a pressure valve with a large effective diameter to supply high flow rates.
basic information
Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2 % F.S. Differential pressure sensor accuracy: ±0.5 % F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA *For details, please contact us.
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Air leak test for EV (electric vehicle) battery cases *For more details, please contact us.
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Please take a look at Fukuda's air leak tester!
What is an Air Leak Tester? An "Air Leak Tester" is a device that pressurizes the inside (or outside) of a sealed workpiece with air and determines the presence of leaks based on pressure changes. When a master with no leaks and a workpiece with leaks are pressurized, the pressure on the workpiece side decreases, creating a pressure difference between the two. By measuring this pressure difference, the presence of leaks can be determined. Generally, differential pressure air leak testing is widely used, but Fukuda also offers products that utilize direct pressure leak testing and flow meters according to the leak rate, in addition to differential pressure leak testers. Since the air leak tester uses air as the measurement medium, it incurs no running costs and is environmentally friendly.
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■■ Air leak tester for EV (electric vehicle) battery cases | FLZ-0630 series ■■ Reduces noise. Measurement is performed using a newly developed smoothing function and linear fitting correction function.
This is an air leak tester for battery cases of electric vehicles (EVs). The battery case has the characteristic of being "large with a significant internal volume, and its structure may deform due to internal pressure." As a result, air leak testing generates "noise caused by its large size and capacity" and "noise caused by expansion or deformation due to internal pressurization." To mitigate this noise, this device features a newly developed smoothing function and a linear fitting correction function used in combination during measurement. Additionally, to achieve low-pressure control that is difficult to manage and to expand flow for large volumes, we provide a bypass box (CBU-600) equipped with an electro-pneumatic regulator for precise pressure control and a pressurization valve with a large effective diameter to supply high flow rates. Measurement methods: Work-Work comparison, Work-Master comparison, Fixed Master comparison Measurement pressure range: 10 kPa, 20 kPa, 50 kPa (depending on specifications) Gauge pressure sensor accuracy: ±2% F.S. Differential pressure sensor accuracy: ±0.5% F.S. Group settings: 0 to 31 groups Power supply voltage / Power consumption: AC100 to 240 V / 100 VA
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【 Various Leak Testing Solutions: Air Leak Test / Gas Leak Test (Hydrogen Gas, Helium Gas) 】 We develop, manufacture, and sell leak testing equipment to inspect airtightness and sealing performance. We will propose appropriate testers and devices for each inspection target. 【 Target Industries and Examples of Inspection Targets 】 - Automotive Industry: Engines, FC components, valves and piping, various parts - Electronic Components Industry: Smartphones, keyless switches, various small sensors - Pharmaceuticals / Food / Cosmetics Industry: Bottle containers, syringes, vials, eye drop containers, pillow packaging, PTP packaging We will propose the "optimal leak tester" for each industry. 【 ISO Certification 】JIS Q 9001:2015 (ISO 9001:2015) Head Office Address: 3-16-5 Nukui, Nerima-ku, Tokyo (Postal Code: 176-0021) Phone Number: 03-3577-1111 (Main)