Powder metallurgy iron powder suitable for sintered parts, designed to handle high loads.
Shortened the gear manufacturing process by 1/4! Reduced bending and impact stress by 15%! *Exhibited at the Automotive Technology Exhibition.
Our company offers a rich lineup of "powder metallurgy iron powder" suitable for high-load sintered parts, formulated with iron as the base and mixed with nickel, chromium, molybdenum, and other elements! The technology of powder metallurgy has an extremely high material yield and uses less energy, making it widely adopted in various fields, including the automotive industry, as a "green technology." By optimizing materials, process conditions, and design, it is possible to reduce processes such as gear cutting compared to steel materials. This also enables lightweight miniaturization and noise reduction of components like gears. **Benefits of Powder Metallurgy** - No need for gear cutting or hobbing! Processes can be shortened to less than 1/4. - Over 20% weight reduction is possible without additional processing such as hollowing or thinning. - The number of manufacturing equipment and installation space can be reduced, allowing for a 40% reduction in capital investment. - Compared to conventional methods, bending and impact stress can be alleviated by 15%.
basic information
High-load sintered gear application iron powder offers a wide range of options such as "Fe-Mo pre-alloyed powder," "Fe-Ni-Mo ultra-low alloy powder," and "Fe-Cr-Mo ultra-high density low alloy powder," depending on the required characteristics and processing conditions. There is already a significant track record of adoption in high-strength sintered mechanical components, and with the latest technological developments, it has become an attractive alternative for manufacturing high-load gears, including automotive transmission gears. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.*
Price information
It varies depending on the material composition and process conditions, so please feel free to contact us.
Delivery Time
Model number/Brand name
Various iron powders for Heganes high-load sintered gears.
Applications/Examples of results
- Automotive (MT, AT, AMT, DCT, EV) transmission gears - Motorcycle transmission gears - Sprockets - High-load gears for various industrial equipment - Helical gears Additionally, sintered parts have already been widely adopted in high-strength components such as synchronizer hubs and crank sprockets. *For more details, please refer to the catalog. Feel free to contact us with any inquiries.
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The world's first metal powder manufacturer to receive certification from SBTi (Science Based Target initiative).
Heganesu Corporation has become the first company in the metal powder industry to be certified by the SBTi. Initially, the goal was to reduce Scope 1 and 2 GHG emissions by 51% from 2018 levels by 2030, and to reduce Scope 3 GHG emissions, which include raw materials and transportation, by 30%. However, the company has continued to diligently pursue its efforts, accelerating its goals and achieving SBTi certification. Specifically, the goals are as follows: 2030: Achieve net-zero emissions in its own processes* (Scope 1, 2) Reduce upstream Scope 3 emissions by 30%, focusing on raw materials** 2037: Achieve net-zero across the entire value chain (Scope 1, 2, and upstream Scope 3) *Net-zero: Any GHG emissions that cannot be reduced will be removed using carbon removal technologies. **Refers to the processes from raw material sourcing to factory acceptance based on 2018 levels. What is SBTi? A joint initiative by WWF, CDP, the World Resources Institute (WRI), and the United Nations Global Compact. It recommends, promotes, supports, and certifies companies to ensure that their greenhouse gas reduction targets are based on scientific evidence, aiming to limit the global average temperature rise to below 1.5 degrees Celsius.
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The Alvier helical gear molding system, which enables high-pressure molding of high-load helical gears such as transmission gears, has been introduced at the Heganes POP Center.
In October 2009, a new customer support service center called the PoP (Power of Powder) center was opened at Heganes, where the innovative helical gear molding system from Alvier, a leading European manufacturer of powder metallurgy molds (Switzerland), has been introduced and is actively used for the prototyping of sintered transmission gears. This system breaks the common belief that high-pressure molding cannot be done for high-load helical gears, such as transmission gears (due to the bearings in the rotating mechanism not being able to withstand it), enabling high-density molding of over 7.4g/cc and allowing for faster molding than before. As a result, new capabilities for prototyping and testing evaluation of high-load helical gears have been added, facilitating the development of sintered transmission gears for our customers. Japanese customers are also very welcome to use this service. Why not try it out first and experience its capabilities for yourself?
