The design report of the axial gap motor is currently available for free on JMAG!
Introducing an example of electromagnetic design and design methods for pancake-type ultra-flat high-torque (axial gap type) motors utilizing powder magnetic cores with magnetic isotropy!
A design report for an axial gap motor that effectively utilizes the three-dimensional magnetic properties of the soft magnetic composite "Somaloy(R)" has been made publicly available on the website of JMAG, an electromagnetic field analysis software provided by JSOL Corporation. 【Items included in the design report】 - Description of "Somaloy(R)" material and overview of core manufacturing process - Concept of axial gap motor - Motor specifications, shape, and list of components - Model set including coil arrangement and motor simulation results 【Specifications Overview 12 slots / 10 poles open slot】 SSAFM DSAFM Maximum output 4.9kW 7.7kW Rated torque 3.1Nm 5.1Nm Speed 6000rpm 6000rpm Dimensions 110mm 110mm Shaft length 41mm 66.2mm ★ The design report can be downloaded for free with a free registration on the JMAG site ★ Even those who are not JMAG users can download it by registering for free, so please access the hyperlink to the official JMAG website below. *If you would like to try designing with the JMAG model, please contact us separately. ↓ JMAG Official Website ↓
basic information
▽JMAG User Conference 2024 Booth Information▽ Date: December 4 (Wednesday) - 5 (Thursday), 2024 Venue: Hamamatsucho Convention Hall, Tokyo Heganesu Co., Ltd. is a manufacturer specializing in metal powders and provides support for the three-dimensional magnetic circuit design of axial gap motors using the electromagnetic field analysis software JMAG. 【Use Cases and Target Audience】 ■ Those who want to try simulating axial gap motors using three-dimensional magnetic circuits that leverage magnetic isotropy ■ Those who want to perform principle design of simulation models but lack design resources and want to do it easily 【Main Needs for Automotive Motors】 ■ High power density (i.e., miniaturization and cost reduction) ■ Desire to install motors in a more space-efficient manner than before ■ Want to reduce losses even in high-frequency ranges 【Overview of Axial Gap Motor Technology Design Support】 ■ Design Topology Please refer to the lineup section below ■ Basic Support - Three-dimensional magnetic circuit analysis using JMAG - 3D CAD modeling - Optimization using Mode Frontier - Winding design 【Official JMAG Product (Material) Partner】 ■ Database inclusion of soft magnetic composite material 'Somaloy(R)' on JMAG
Price information
Please feel free to contact us for price information.
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Model number/Brand name
Soft magnetic composite material 'Somaloy(R)'
Applications/Examples of results
【Use Cases and Target Audience】 ■ Those who want to try simulating an axial gap motor using a three-dimensional magnetic circuit that leverages magnetic isotropy. ■ Those who want to perform the principle design of a simulation model but lack design resources or want to do it easily. 【Examples of Applications for Axial Gap Motors】 ■ Motors required for electric vehicles and hybrid cars that are compact and have high power density. - Traction motors - Drive motors - Auxiliary motors - In-wheel motors ■ Motors for industrial equipment - Water pump motors - Drive motors
Detailed information
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Axial gap motor (axial flux motor) single stator, single rotor type: image diagram
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Structure sample of YASA (Yokeless and Segmented Armature) motor.
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Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Image Diagram
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Axial Gap Motor (Axial Flux Motor) Double Stator - Single Rotor Type (DSAFM): Structural Image Diagram
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Axial gap motor (axial flux motor) single stator, single rotor type: JMAG public design model actual stator production.
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Axial gap motor (axial flux motor) single stator, single rotor type: JMAG public design model prototype rotor.
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Line up(3)
Model number | overview |
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Single stator, single rotor type | |
Double stator, single rotor type | |
YASA type |
catalog(14)
Download All CatalogsNews about this product(10)
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Notice of Exhibition at TECHNO-FRONTIER 2025 Motor Technology Exhibition (Introducing the latest development material Somaloy(R) ahead of the official release)
Heganes Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2025 Motor Technology Exhibition." We will introduce the soft magnetic composite (SMC) 'Somaloy(R)', which is attracting attention as an environmentally friendly technology that can be applied using powder metallurgy methods. At the venue, we will provide information on our latest developments ahead of the official release. Please experience the next-generation solution "Somaloy (R) 2025," which brings us closer to a sustainable future, at the venue. [Highlights] - We will quickly introduce a new grade set to be released in Q4 2025. Some next-generation materials currently under development will also be displayed. - We will share the CO2 emission data (ISO14067) for Somaloy(R) and highlight our contributions to sustainable manufacturing. [Planned Exhibits] - Various motor cores made from SMC Application examples of Somaloy(R), which is effectively the benchmark for pure iron-based powder magnetic core materials: 1) Product examples adopted domestically and internationally: Axial gap motors YASA-type motors Motor cores Cores for filter coils, etc. 2) Development by Shizuoka Institute of Science and Technology: Rim drive axial gap induction motor.
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Heganes Japan will exhibit at the "2025 YOKOHAMA Automotive Technology Exhibition."
Heganes Japan will be exhibiting at the "Automotive Technology Exhibition 2025 YOKOHAMA," which will be held from May 21 (Wednesday) to May 23 (Friday). At our booth, we plan to introduce our newly developed sintering metal powder "Starmix(R) Nova" and the newly developed 7P grade of soft magnetic composite material "Somaloy(R)," which contributes to solving the challenges of electrification. ◆ Starmix(R) Nova 1) High apparent density and excellent flowability, fillability, and compressibility 2) This contributes to reducing product weight variation and dimensional variation, improving productivity ◆ Sintered gears for automotive transmissions 1) High-density molded gears (prototype) 2) Sintered large ring gears (prototype) 3) Other sintered components ◆ Soft magnetic composite material Somaloy(R) newly developed 7P grade Maintains high magnetic flux density while further reducing iron loss ◆ Practical examples of various motors using Somaloy(R) 1) Adopted by domestic manufacturers for axial gap motors for AGVs 2) Adopted by overseas manufacturers for axial gap motors for small mobility *Latest market trends can also be introduced We sincerely look forward to your visit.
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Invitation to exhibit at TECHNO-FRONTIER 2024 Motor Technology Exhibition (featuring case studies on the adoption of Somaloy(R) focusing on axial gap motors, etc.)
Heganes Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2024 Motor Technology Exhibition." At our booth, we will introduce the latest topics related to the soft magnetic composite material (SMC) 'Somaloy(R)', which is gaining attention as an environmentally friendly technology. This will include application examples for axial gap motors and our sustainability initiatives, including the CO2 emission calculation results for Somaloy(R). 【Exhibition Schedule】 ◆ Various motor cores using SMC Application examples of Somaloy(R), which is practically the benchmark for pure iron-based powder magnetic core materials: 1) Prototype evaluation: Single stator, single rotor axial gap motor 2) Developed by Shizuoka Institute of Science and Technology: Rim drive axial gap induction motor 3) Adopted by domestic manufacturers: Actuator equipped with axial gap motor 4) YASA-type motor 5) Low-speed, high-torque direct drive application transverse flux motor ◆ Sustainability 1) CO2 emissions of Somaloy(R) calculated based on ISO 14067 2) Introduction of climate change response roadmap
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Heganes Japan will exhibit at the "2024 YOKOHAMA Automotive Technology Exhibition."
Heganes Japan will exhibit at the 2024 YOKOHAMA Automotive Technology Exhibition, which will be held from May 22 (Wednesday) to May 24 (Friday). At our booth, we plan to introduce carbon footprint data and case studies of metal powder applications (initiatives towards vehicle electrification) in two areas of environmentally friendly technology: sintering applications and soft magnetic applications. ◆ Introduction of sustainability activities 1) Product carbon footprint 2) Sintered material Astaloy CrS, known for its dimensional stability and recyclability ◆ Sintered gears for automotive transmissions 1) High-density molded gears (prototype) 2) Sintered large ring gears (prototype) 3) Other sintered components ◆ Various motor cores by SMC Application examples of Somaloy(R), the de facto benchmark for pure iron-based powder magnetic core materials 1) Rim drive axial gap induction motor developed at Shizuoka Institute of Science and Technology 2) Actuators equipped with axial gap motors adopted by domestic manufacturers 3) Transverse flux motors for low-speed, high-torque direct drive applications * Latest market trends will also be introduced We sincerely look forward to your visit.
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Invitation to exhibit at TECHNO-FRONTIER 2023 Motor Technology Exhibition (featuring case studies on the adoption of Somaloy(R) focusing on axial gap motors, etc.)
Höganäs Japan Co., Ltd. will exhibit at the "TECHNO-FRONTIER 2023 Motor Technology Exhibition." At our booth, we will introduce the soft magnetic composite material 'Somaloy(R)', which is gaining attention as an environmentally friendly technology, along with the latest development topics, including examples of metal powder applications in axial gap motors. 【Exhibition Schedule】 ◆ Various motor cores by SMC Application examples of Somaloy(R), which is the de facto benchmark for pure iron-based pressed magnetic core materials: 1) Rim drive axial gap induction motor developed at Shizuoka Institute of Science and Technology 2) Actuators equipped with axial gap motors adopted by domestic manufacturers 3) Introduction of YASA-type motors with case studies 4) Transverse flux motors for low-speed, high-torque direct drive applications ◆ Sustainability Introduction of our initiatives regarding CO2 emissions, etc. If you have any questions, please contact the person in charge. <Contact for this matter> Person in charge: Junpei Ikeda, Business Headquarters jumpei.ikeda@hoganas.com