表面処理事業
表面処理事業
1.精密磨きによる金型の耐久性の向上 2.独自ノウハウ LAPによる高い汎用性、多様なニーズに対応。 3.最適な表面処理技術の提案(メッキ、塗装、CVD、PVD、溶射、ショット、各種窒化)
1～30 item / All 39 items
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Strengths of LSI Corporation: Hand polishing of a wide variety of molds.
We contribute to improving production efficiency through a combination of our independently developed know-how, mirror polishing, and precision wrapping!
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Total support for mold manufacturing: Comprehensive response from material selection to precise polishing.
The craftsman's "polishing" dramatically changes the lifespan and precision of the mold.
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"Hand-polishing" technology of LSI that achieves overwhelming mirror-like quality.
Polishing out the limit area of Ra0.01 that cannot be reached by machines.
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Mold wear and galling countermeasures: Improved durability through precision polishing.
Why do molds require "polishing"? The answer lies in the local pressure on the surface.
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Complete removal of peripheral burrs: Optimization of edge quality through hand polishing.
Even the "fine burrs" that are overlooked in mechanical polishing are not missed by the artisan's polishing.
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Example 1: Bending Punch - Achieved more than double the mold life through polishing.
Solve the chipping problem. In one polishing process, increase from a maximum of 30,000 to 65,000 shots.
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Case 2: Gear Removal Punch - Dramatic Improvement of Unstable Lifespan through Polishing
The power of precise "polishing" that suppresses chipping and minimizes production loss.
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Case 3: Piercing Punch - Synergistic Effect Test of Coating and Polishing
Aren't you satisfied with just a simple coating? By adding "polishing," the lifespan increases to 7.6 times.
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Precision dimension management: Responding to micron-level dimensional changes in the polishing process.
Refining while pursuing dimensions. 'Controlled polishing' achieved through prior meetings.
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Overview of LSI's "Polishing" Technology and Services to Maximize Mold Life
With the skill of polishing, bring dramatic changes to your company's manufacturing.
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Hand polishing services for a variety of molds by skilled craftsmen.
The polish of a "master" by a craftsman that cannot be imitated by machines.
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High-precision inspection system that guarantees micron-level accuracy.
Proving the quality of "polishing" with numbers. Precise measurements without compromise.
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Example 1: Improvement through manual processing of R parts using fine blanking.
Complex R shapes are resolved with "polishing." Breaking through the barriers of machining precision.
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[Case 2] Improvement of the R edge of the bending die increased its lifespan by more than four times.
The "polishing" of the edge leads to a dramatic increase in the number of shots.
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[Case 3] Correlation between surface roughness and mold life: Achieving 130,000 shots
The ideal synergistic effect of "polishing" and coating.
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Case 4: Mold repair and regeneration through a combination of precision welding and polishing.
Rebuild the damaged mold to like-new condition with "polishing" and welding.
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Total support from mold manufacturing to aftercare.
From polishing to parts sales, we provide a comprehensive solution for various mold-related issues.
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[Case Study] Unable to manage the dimensions and shapes of parts that undergo surface treatment.
We will introduce a case where the pre-processing dimension specifications and dimension management of μ variations were conducted using our LAP!
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[Case Study] Poor Molding Quality
A case where hardness increased due to stress and polishing while leaving dimples maintained slip properties, while also improving the adhesion of the coating!
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[Case Study] Mold Life
Here is an example of a change that is just a refinement, so feel free to give it a try!
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[Case Study] There are many deficiencies in the drawings and changes in specifications, leading to rework.
We will introduce an example of identifying and sharing the missing parts and deficiencies in the drawings with the customer before manufacturing!
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[Case Study] The deadline is tight, and the existing partner companies cannot handle it.
We will introduce examples of selecting suitable processing locations by leveraging the network of cooperative manufacturers!
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[Case Study] There are few companies that will respond to urgent requests.
A case where a system was established to respond immediately to issues and address them through corrections rather than re-manufacturing!
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[Case Study] Required to reduce costs, but no improvement proposals are forthcoming.
We will introduce examples of changes in processing methods and material alternatives proposed for shortening engineering time!
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[Case Study] It is difficult to meet the surface roughness and geometric tolerance specified in the drawings.
Since we have a three-dimensional measuring machine in-house, it is possible to repeat the process of polishing and measuring!
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[Case Study] Polishing Gear Shapes
A system specialized in polishing is in place, allowing for precision to be maintained even with short lead times!
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[Case Study] Want to Extend the Lifespan of Molds
A case where polishing improved the adhesion of the coating and the number of shots increased by more than double!
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[Case Study] Maintenance Polishing
Can be used like new at a low cost, with a shorter lead time than making a new one!
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[Case Study] The company we had been requesting processing from has gone out of business.
We will introduce a case where we proposed parts that matched the client's needs after multiple meetings.
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[Case Study] Unable to perform 3D design
We will introduce examples of providing 3D models and conducting web meetings to visually convey concepts!
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