Welding Position Detection Sensor for Automotive Quality Assurance
Difficult welding positions that are hard to see with the naked eye can be accurately detected non-destructively, improving quality control.
In the automotive industry's quality assurance, the precise positioning of welding is a crucial factor that affects the safety and durability of products. Visual inspections and conventional image sensors may struggle to accurately determine the position of welds. This is especially true in areas that have been painted or plated, where detection can become challenging. Our welding position detection sensor utilizes eddy currents to non-destructively detect the welding position even beneath paint or plating. This contributes to stabilizing welding quality and improving the efficiency of inspection processes. *If you lend us a workpiece, we will investigate whether detection is possible free of charge. Please feel free to contact us. [Application Scenarios] - Quality control in the welding process of automotive parts - Inspection of welding positions after painting and plating - Early detection of welding defects [Benefits of Implementation] - Improvement in welding quality - Reduction in inspection time - Decrease in defective products
basic information
【Features】 - Non-destructive testing using eddy currents - Detectable even under paint and plating - High-precision position detection - Customizable options available - Free detection survey service 【Our Strengths】 Based on magnetic sensor technology, we provide custom products tailored to our customers' needs. With years of experience and technical expertise, we support solutions for quality assurance challenges. We also offer a three-year product warranty.
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Model number/Brand name
ES-5278 Makome Research Institute MACOME
Applications/Examples of results
Drilling holes in the dynamo stator (position detection to avoid welding locations) Welding detection of muffler steel pipes (to ensure welds do not interfere with bending positions) Welding detection of rotors with windings Confirmation of welds during fire extinguisher manufacturing Welding detection of non-magnetic stainless steel pipes and steel pipes Welding detection of drums, pails, and one-gallon cans Welding detection of steel cans such as canned food and canned coffee Edge detection of steel plates, detecting the boundary between plates of leaf springs Detection of welding points on SUS belts Detection of joints in railway tracks Detection of wire breaks in escalator hand belts Non-destructive testing It can also be applied to edge and joint detection.
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Utilizing our original technology of saturable coils, we offer a fundamentally simple magnetic detection element technology that provides high precision and long-term stability even under adverse conditions. We have received strong support from a wide range of industries, including unmanned transport carts, industrial equipment, labor-saving machines, material handling, machine tools, injection molding machines, civil engineering and construction robots, food machinery, industrial machinery, nuclear facilities, and ships. We also excel in sensors for motorsports such as F1 and Moto GP, tilt meters for construction machinery, and magnetic sensors used for ultra-high precision measurements in scientific fields. Some of our products are also used in applications like multi-story parking and golf cart guidance sensors. All of our products are developed and manufactured 100% in Japan, with over 80% of our product lineup being custom-made based on individual customer requests. We have many custom options available, including waterproof, explosion-proof, heat-resistant, water-resistant, and radiation-resistant specifications. If you have any issues related to sensing or measurement, please feel free to consult us. IoT Platform: Our sales and technical staff are fully committed to addressing everything from minor customizations of existing products to proposing new detection principles. You can also rely on us for assistance with improvements. Our standard products come with a reassuring 3-year warranty. Location: Ina, Nagano Prefecture. Published on Ipros Monozukuri.