Piab supports productivity improvements and energy savings in the automotive industry with innovative and reliable products. We provide high-quality vacuum solutions that can be implemented at every stage of the production line, from press shops and body shops to final assembly and parts production. ■ piCOMPACT SMART ■ piSAFE ■ DURAFLEX ■ Flexible Suction Cup Mount ■ Sprue/Parts Gripper ■ Customized Tools for Battery and Fuel Cell Manufacturing Download the materials here: https://www.ipros.jp/catalog/detail/742357 Application information for the automotive industry: https://www.piab.com/ja-jp/industries/1/

Exhibits excellent grip on various types of boxes! The KVGL-S Series "Kenos Vacuum Gripper Layer (Standard Model)" widely accommodates applications such as packaging near the end line. With its unique adjustable check valve technology and special H40mm suction foam, it demonstrates excellent grip on various types of boxes. It is available in a wide range of sizes to suit standard applications, enhancing the utility of this series in conjunction with its modularity. Innovation video (YouTube) here: https://youtu.be/0ln1w4jnpXg <Case Studies> YouTube - Endo Industry Co., Ltd. ■ Cardboard Transport System https://youtu.be/WSEiY3Lv3Bc ■ Suction Transport of Cardboard https://youtu.be/_kztrtT3Bbw ■ Collaborative Robot Interlinked Operation Demo https://youtu.be/dSeRLI066qU

Various suction cups that can immediately improve the performance of your machine equipment Selectable suction cup "piGRIP" piGRIP is a freely combinable suction cup that can be individually optimized. Since various fittings can be selected, it is easy to replace existing cups. The available fittings include both screw types and push-on types. 1-stage, 3-stage, 6-stage - with a folding bellows, it can be used faster with less force and energy. The lifting force is improved by 30-50% compared to conventional cups. The low micron filter disk inside the bellows prevents dust and particles from entering, enhancing the reliability of the system. A mesh filter for the fittings is also available. For more details, please see here. https://www.youtube.com/watch?v=5wAYc4LUkTI

The BXP series has been expanded with the addition of 65mm and 90mm sizes! With the new sizes added to the existing range of 10 to 110mm, the selection of sizes in this series has become even broader. ■Piab BXP Cup (Bellows Suction Cup) It is suitable for picking and lifting workpieces with uneven surfaces like cardboard or porous surfaces. Made from DURAFLEX(R) material, it is designed to leave minimal marks, helping to keep products in pristine condition. For the full article, click here: https://www.piab.com/ja-jp/news/bxp-45-mm65-mm90-mm/ *For more details, please refer to the "Components" section on the BXP product page: https://www.piab.com/ja-jp/suction-cups-and-soft-grippers/round-suction-cups/multibellows-suction-cups/s.bxp/ How to use the Piab website - Suction Cup Selection: https://www.youtube.com/watch?v=2YjH2sa7Rx0

Bags used in various industries are becoming increasingly thin and prone to tearing, requiring careful handling. To address this challenge, the new "BGX" series of suction cups has been developed. BGX suction cups are suitable for all industries dealing with e-commerce, fast-moving consumer goods (FMCG), food, fashion, and other bagged items. As bags become thinner, they are more likely to be sucked into the suction cup and damaged. To avoid damage to the bags and their contents, the lip of the suction cup must demonstrate excellent sealing performance even at low vacuum levels. Piab's new "BGX" suction cup is a specially developed product designed to handle large, fragile bags and solve such challenges. The lip of this suction cup exhibits excellent sealing performance even at low vacuum levels. For more information, visit: https://www.piab.com/ja-jp/news/2/

The DURAFLEX® friction cup supports the transportation of automotive batteries that have completed washing and inspection to the end of a conveyor belt system in a pick-and-place system for a major automotive battery manufacturer in Italy. Since the batteries are wet after the washing cycle, it is very difficult to lift and handle them. Piab's friction cup ensures maximum safety in the process by providing gripping that is effective regardless of the type of battery. ■ DURAFLEX® Friction Cup It is made from a special material that combines the elasticity of rubber with the strength of polyurethane. This material leaves minimal marks on the workpiece and retains excellent elastic memory even after hundreds of thousands of cycles. It is ideal for handling surfaces that are oily, wet, or dry. Typically, it withstands shear forces that are 3 to 5 times higher than those of conventional suction cups, providing excellent adhesion regardless of direction. For the full article, visit: https://www.piab.com/ja-jp/success-stories/piabduraflex/

This is about the handling and transportation of cream puffs using the piSOFTGRIP (two-finger version). The soft food-compatible grip is being adopted in many industries, starting with soft foods. It can package soft cream puffs, which are prone to damage, without harming them. The vacuum soft gripper piSOFTGRIP series is capable of handling delicate and easily damaged workpieces. ■ Compatible with irregularly shaped and surfaced workpieces ■ Can also pick small parts and tools in addition to food *Other three-finger and four-finger types are also available. Video (YouTube) here: https://youtu.be/1PJGbJbuE8U Product lineup here: https://www.piab.com/ja-jp/suction-cups-and-soft-grippers/soft-grippers/pisoftgrip-/

A major chemical manufacturer in the UK has achieved success using a pick-and-place system equipped with two Piab Kenos® KVG120 foam grippers. One Kenos gripper can pick up three 2.5L small drums simultaneously, resulting in a processing cycle of six per minute. For larger 10L containers, two grippers are required, resulting in a processing cycle of two per minute. ■ Kenos KVG Foam Gripper Not only can it handle various types of drums, but it can also manage containers made of plastic and various materials, ensuring consistently secure and stable gripping. For the full article, click here: https://www.piab.com/ja-jp/success-stories/kenos/ *For more details, please refer to the "Components" section on the KVG120 product page: https://www.piab.com/ja-jp/robot-and-cobot-gripping-solutions/kenos-vacuum-gripping-systems/kvg/kenos-vacuum-gripper-kvg120/

The addition of a 45mm cup further expands the size variations already available in the range of 10 to 110mm. Like the existing sizes, the new size will also have product names of either "BX45P" or "B45XP" depending on the number of bellows, and the type of lip can also be selected. Additionally, several types of fittings will be added. ■ Piab BXP Cup (Bellows Suction Cup) It is suitable for picking and lifting workpieces with uneven surfaces like cardboard or porous surfaces. Made from DURAFLEX(R) material, it is designed to leave minimal marks, helping to keep products in pristine condition. ■ The entire BXP series can now be configured using the configurator. For the full article, visit: https://www.piab.com/ja-jp/news/bxp/ *For more details, please refer to the "Configure" section on the product page for "BXP 10-52": https://www.piab.com/ja-jp/suction-cups-and-soft-grippers/round-suction-cups/multibellows-suction-cups/s.bxp/

Achieve productivity improvements with innovative Piab products! At Piab, we offer products for various stages of production lines, from "press factories" and "body factories" to "final assembly" and even "component manufacturing." Please take a look at our application video for the automotive industry. Watch the video (YouTube) here: https://youtu.be/w8wRKe0YLI4 Find automotive industry solutions here: https://www.piab.com/ja-jp/industries/1/

The French company Danone uses Piab's configurable suction cup "piGRIP(R)" when manufacturing yogurt at its factory located in the suburbs of Paris. piGRIP(R) A suction cup that can be individually optimized with a flexible combination. It allows for the selection of various fittings, making it easy to replace existing cups. Available fittings include both screw-type and push-on types. The piGRIP features 1-stage, 3-stage, and 6-stage - two-fold bellows, enabling faster operation with less force and energy. Video (YouTube) here https://youtu.be/qk3aMuuKS2c Product lineup here https://www.piab.com/ja-jp/suction-cups-and-soft-grippers/modular-suction-cups/pigrip-configurable-suction-cups/g.x/

**[Issue]** The palletizing of boxes of various sizes filled with range hood products was being used without improvement. Additionally, it was a challenge that products inevitably fell during each production cycle, necessitating a halt in production. Boxes flow from three independent production lines to each palletizing station. A highly flexible gripping system was required to handle the various shapes and weights of boxes coming from each line without adjustments or switches. **[Solution]** The 'Kenos(R) KVGL Foam Gripper,' equipped with six COAX ejectors that reduce compressed air consumption, can handle the picking of various types of boxes. The COAX multi-stage ejector generates approximately three times the vacuum flow rate with the same air consumption as traditional vacuum ejectors and is up to twice as fast as other ejectors. By implementing the Kenos KVGL, a product loss rate of 0% was achieved, and the noise level from the vacuum generation system was reduced by 50%. For more details, visit https://www.piab.com/ja-jp/success-stories/piabsteelgran35/

By introducing Piab's Kenos(R) KVGL gripper into the end-line automation system of a flour bagging factory, we achieved improved productivity in the handling of bags. Before adopting Piab's vacuum technology, we were picking bags one by one with a gripper equipped with suction cups. Frequent drops of the conveyed items occurred due to variations in bag dimensions, making it difficult to correct and time-consuming for the process. The adoption of the Kenos(R) KVGL foam gripper resolved all these issues. It maximized the flexibility of the gripping layout and reduced the cycle time by 20%. Additionally, compared to suction cups, which often damaged the bag paper, the larger gripping surface and lower required vacuum level made it less likely to damage the conveyed items. The Kenos KVGL gripper system can incorporate a COAX multi-stage ejector as a vacuum source, and it is also possible to use an external electric vacuum pump. For more details, visit: https://www.piab.com/ja-jp/success-stories/2/

Vacuum generation unit (piCOBOT) and three-finger gripper (piSOFT GRIP) compatible with UR robots' UR+: Made with food-grade silicone, capable of grasping irregularly shaped food items. The new suction cup (MX series) with a yellow LIP features an ultra-thin special LIP structure that allows it to adhere firmly to uneven surfaces, such as text on the suction surface. Here is the video (YouTube) https://youtu.be/IICcwixuxvE Here is the product lineup https://www.piab.com/ja-jp/robot-and-cobot-gripping-solutions/cobots-and-robot-grippers/picobot-vacuum-gripper-unit/picobot/ https://www.piab.com/ja-jp/suction-cups-and-soft-grippers/soft-grippers/pisoftgrip-/ https://www.piab.com/ja-jp/promotion-pages/mx-suction-cups/

"piSOFTGRIP" is a cost-effective clipping tool developed for automation in the food industry. It has a hollow interior and grips the workpiece with 2 to 3 fingers. Due to its vacuum drive, the gripping force can be easily adjusted and controlled based on the applied vacuum level. Additionally, it has the potential to be used for picking small and irregularly shaped workpieces, such as toys, beyond the food industry. ■ Cost-effective clipping tool ■ Hollow interior ■ Grips workpieces with 2 to 3 fingers ■ Simple and sturdy ■ Usable for picking small and irregularly shaped workpieces Watch the video (YouTube) here https://youtu.be/F5r9uDM59NQ See the product lineup here https://www.piab.com/ja-jp/suction-cups-and-soft-grippers/soft-grippers/pisoftgrip-/

The new product in the piGRIP(R) series, "FLIW (Foam Lip Wide)," allows for various combinations and is suitable for many picking applications. It offers selectable lips, bellows, and fittings to match a wide range of needs. It is ideal for workpieces with uneven surfaces or structures that are not uniform. ■ Four sizes of lips are available. * Ø40, Ø60, Ø80, Ø120 mm (made of EPDM foam) ■ The number of bellows can be changed to adjust to various heights. * Options include no bellows, 1 stage, 3 stages, and 6 stages. FLIW is secured with a special locking ring made of POM. This enhances the safety of the cup and keeps the lip in the designated position. This new lip is based on the piGRIP(R)FLI. The wider lip increases safety and flexibility during lifting. The piGRIP(R)FLIW can be easily configured using the piGRIP(R) configurator. For more details, visit here: https://www.piab.com/ja-jp/news/-piab-pigrip-foam-lip---fliw-/

The compact/stackable pump is a multi-stage ejector based on COAX technology, featuring integrated controls such as an on/off valve, blow-off valve, vacuum switch, and special functions like energy saving. ■ All-in-one model equipped with solenoid valves and vacuum sensors ■ Equipped with a new COAX(R) nozzle. Can accommodate 1-2 SX12 or SX42 nozzles ■ Additional silencer can be installed ■ Single-stage ejector increases exhaust speed by 30-50%! Additional features: Amplified Blow-Off (ABO), Automatic Timer Blow-Off (ATBO), Intelligent Blow-Off (IBO), and Automatic Suction Control (SAC) automatically remove "unwanted" vacuum suction with minimal blow. Video (YouTube) here https://youtu.be/voTdsF1YdzE Product lineup here https://www.piab.com/ja-jp/vacuum-pumps-and-ejectors/compact-and-stackable-vacuum-ejectors/picompact-23-smart/

Prevent workpiece drop during suction transport! Reduce compressed air usage by over 90% compared to conventional systems! piSECURE is a vacuum generator equipped with a powerful check valve. It maintains vacuum pressure for over 30 minutes, contributing to improved safety during the transport of heavy objects. ■ Suitable for handling heavy objects such as glass and steel. ■ Prevents workpiece drop during power outages or other troubles. ■ The blow-off release valve allows for quick release of workpieces. ■ Comes with a connection port for a vacuum sensor. * By adopting the optional "Energy Saving Mechanism (piSECURE ES)," you can achieve 99% energy savings. Watch the video (YouTube) here https://youtu.be/PYUdETeZ1MY Check out the product lineup here https://www.piab.com/ja-jp/vacuum-pumps-and-ejectors/decentralized-vacuum-ejectors-with-safety-check-valve/0200984/

This is a valve that quickly performs vacuum destruction using atmospheric pressure instead of compressed air. It equalizes the pressure of the suction cup to allow for quick release of the workpiece. ■ It is an excellent product that works well with the Piab VGS(TM) series. ■ Suitable for handling cardboard and similar materials in applications such as case packing and palletizing. ■ Operates ON/OFF simultaneously with the ejector. ■ No other control devices are needed. * The operation of piSAVE(R) release is linked to the on/off of the ejector. Here is the video (YouTube) https://youtu.be/_lRJ_qt0NEo Here is the product lineup https://www.piab.com/ja-jp/vacuum-pumps-and-ejectors/accessories-for-vacuum-ejectors-and-pumps/valves/pisave-release/

This is a regulator that controls the supply pressure of compressed air in conjunction with vacuum pressure. It adjusts the supply air pressure to an appropriate level without sacrificing speed or performance. It controls the pressure supplied to the vacuum ejector pump to ensure it does not exceed the set vacuum pressure. The piSAVE(R) optimize adjusts to minimize air usage (optimization of usage). ■ It is an energy-saving device for vacuum pumps that operate with compressed air. ■ A swivel connection is adopted for the compressed air connection port. ■ There is a port for a vacuum gauge. ■ It comes with a filter. * The mounting kit is sold separately. * There is an upgrade kit available for installation on piCLASSIC models and previous Classic pumps. Watch the video (YouTube) here: https://youtu.be/rboDK5DwyUA See the product lineup here: https://www.piab.com/ja-jp/inriverassociations-5e1bfb41/pisave-optimize/

When the set vacuum pressure is reached, the flow rate of compressed air flowing to the ejector is adjusted by the automatic energy-saving function valve "piSAVE(R) onoff." This leads to a reduction in the consumption of compressed air. ■ It is an independent air-saving device for vacuum pumps. ■ It comes with a control 2/2 NO valve that allows for adjustable vacuum levels. ■ There are options with large and small hysteresis. ■ It is recommended as an energy-saving device for systems without leaks. ■ A check valve must be installed on the vacuum pump. Here is the video (YouTube): https://youtu.be/ljgGM1vANuI Here is the product lineup: https://www.piab.com/ja-jp/inriverassociations-5e1bfb41/0118100/

This is a suitable option for applications with multiple suction pads for a single vacuum pump. The design that incorporates a vacuum check valve miniaturizes the vacuum pump required for the application, achieving energy savings for the device. It is ideal for applications where the number of workpieces to be suctioned varies each time or where workpieces of different sizes are flowing through. It is also effective for workpieces with high leakage, such as fiberboard and cardboard. It is effective against workpieces with high leakage from the lip part of the suction pad. You can choose from three types of valves according to the vacuum pressure and the leakage flow rate. The valves are built into aluminum fittings with male and female threads, making installation easy. Watch the video (YouTube) here: https://youtu.be/pcfpJkUtnO8 See the product lineup here: https://www.piab.com/ja-jp/vacuum-pumps-and-ejectors/accessories-for-vacuum-ejectors-and-pumps/valves/0129339/

In cases where all suction cups do not make contact with the workpiece, vacuum leakage occurs, requiring a larger ejector than normally necessary. By using piSAVE sense, when the suction cups do not contact the workpiece, the valve of piSAVE sense closes, minimizing vacuum leakage. Only the valves of the suction cups that are in contact with the workpiece open, allowing for suction. Here is the video (YouTube): https://youtu.be/juO0nerW5T4 Here is the product lineup: https://www.piab.com/ja-jp/vacuum-pumps-and-ejectors/accessories-for-vacuum-ejectors-and-pumps/valves/0202396/

New sizes of Ø100mm and Ø125mm have been added to the PAF (Piab Automotive Flat) and PAB (Piab Automotive Bellow) series. These automotive suction cups are designed to conform to industry standard dimensions and interfaces for easy installation. They can also be used in applications outside the automotive industry. The addition of the new cups further expands the range of applications. Made of silicone-free nitrile PVC with a rubber hardness of 60 (Shore A), they are highly durable and offer excellent cost performance. All models feature aluminum inserts that are molded, allowing for the use of Piab fittings, including dedicated fittings and a T-slot quick connection system. The automotive suction cups are designed to withstand shear forces even at low vacuum levels, preventing slippage and ensuring safe transport. (The cups come with cleats for anti-slip.) For more details, visit here: https://www.piab.com/ja-jp/news/piab-4/

This soft gripper is easy to control and install. It is also possible to use multiple piSOFTGRIPs with a single vacuum source. (Recommended work size: diameter 10 to 50 mm) The optional stainless steel fittings are washable. The sealed vacuum chamber is designed to minimize the entry of debris, making it easy to clean and maintaining performance even in less than ideal conditions. Its intuitive and user-friendly design allows for easy integration into automation processes, contributing to product quality assurance and increased productivity. It is made of metal-detectable silicone approved for direct contact with food. A certificate of compliance with Japan's Food Sanitation Act can also be issued. It can handle delicate food items. Suitable for applications in logistics, warehousing, food, pharmaceuticals, and medical fields. Watch the video (YouTube) here: https://youtu.be/F5r9uDM59NQ For product information, visit: https://www.piab.com/ja-jp/suction-cups-and-soft-grippers/soft-grippers/pisoftgrip-/

The automation process in the packaging and food industry requires performance that can handle not only entire layers of conveyed items but also individual conveyed items. The "Kenos MiniGrip (KMG)" is a highly versatile, compact, and easy-to-install small foam vacuum gripper. It can be arranged and mounted on end-of-arm tooling (EOAT). It can accommodate workpieces with irregular surfaces and uneven shapes. The KMG provides reliable gripping force. <Rectangular Type> By providing multiple suction holes, it prevents positional displacement of individual parts and can handle multiple workpieces simultaneously. Sizes range from 20mm to 40mm in width and 60mm to 120mm in length. <Circular Type> It can be equipped with flow control or check valves. Sizes range from 25mm to 70mm in diameter. ★Ideal for the following scenarios★ ■Production and packaging of FMCG ■Packaging of food items such as inflated bagged cookies, bottles, and cans ■Handling in the production of small and uneven parts For more details, visit https://www.piab.com/ja-jp/news/----kenos-minigrip/

World's fastest level integrated control ejector! An integrated system of COAX vacuum ejector and MAC high-speed solenoid valve! Enables high-speed handling of fine work! 【Industry】 Electronics, semiconductors, plastics, metals, small packaging, pick and place, robotic integration, wood industry A variety of options, including vacuum filters and pressure sensors, are available for selection. The lightweight manifold with a resin body can flexibly accommodate use in heads such as transfer machines and mountings. Innovation video (YouTube) here: https://www.youtube.com/watch?v=fV0dnfgAvFY

The piCOMPACT(R)10X SMART is an easy-to-handle, compact, and efficient ejector. Based on COAX(R) technology and IO-Link technology, it enhances flexibility, reduces installation time, and improves customization to meet customer needs. Built on the pneumatic multi-stage ejector piCOMPACT(R)10X, it can be equipped with control functions including on/off valves, blow-off valves, vacuum switches, and energy-saving features. Since it is based on a configurable platform, customization can be easily performed. The upgraded "SMART version" includes special preventive features such as "leak warning," "performance monitoring timer," and "vacuum cycle counter," along with smart functions that enable predictive maintenance. It is ideal for advanced packaging applications in the pharmaceutical and electronics industries, helping to quickly implement complex yet compact and smart systems. For more details, visit https://www.piab.com/ja-jp/news/picompact10x-smart-piab/

In many industries, the adaptability of robotic grippers is key to the success of automation. The Kenos(R) FlexiGrip (KFG) offers versatility to handle diverse workpieces through foam pads. Its modular design allows for quick and easy setup during product changes and facilitates easy integration into existing equipment. It can be used as a single gripper for industrial robots and collaborative robots, or in combination with industrial robots as a "robot arm end tool (EOAT)." The new Kenos(R) KFG vacuum foam gripper brings many advantages in environments that mass-produce products with rough, uneven surfaces. The foam conforms to the surface irregularities, making it an ideal solution for securely handling medium-sized workpieces without causing damage. It is available in circular grippers with diameters of 80mm and 100mm, or square grippers in sizes of 80mm and 120mm. For more details, visit https://www.piab.com/ja-jp/news/kenosflexigrip/

In recent years, technological innovation has become an essential element for success in the bakery market. The most notable change in trends is the decrease in demand for traditional bread, with smaller sizes and different types of bread becoming mainstream. To respond to this trend, Tradicional Panadera has employed Piab's vacuum technology in its production line, enabling the rapid, easy, and safe handling of various types of boxes. The vacuum gripping system used by Tradipan consists of DURAFLEX BX suction cups with different hardness in the lip and body, and a COAX ejector. Both the cups and the ejector are provided by Piab. The gripper is attached to a joint robot located at the final point of the bread and pastry production line, responsible for the final palletizing of the bread after packaging, sending it to the shipping preparation stage. Piab's COAX vacuum generation technology achieves a high initial flow rate for safe and fast gripping while minimizing energy consumption. For more details, visit https://www.piab.com/ja-jp/news/piab3/