Pilot-produced fine ceramics for aerospace applications.
Ceramics for aerospace applications that achieve heat resistance, fine detail, and high precision.
In the aerospace industry, high reliability and safety are required in harsh environments. In particular, for components exposed to high temperatures, heat resistance and durability are essential. Conventional metal parts may face challenges such as deformation and degradation due to heat. Pilot Fine Ceramics utilizes extrusion molding technology developed from mechanical pencil leads to manufacture these components. We can provide fine-shaped rods and pipes that excel in heat resistance, wear resistance, and chemical resistance. 【Application Scenarios】 - Sensors for measuring and managing liquid fuels - Structural and functional materials - Friction and wear-resistant parts 【Benefits of Implementation】 - Extended lifespan of components in high-temperature environments - Capability to withstand corrosive liquids and gases - Assurance of high reliability and safety
basic information
【Features】 - Utilizes alumina, zirconia, and aluminum nitride with excellent heat resistance - Supports fine and porous through-holes with outer diameters of φ0.2 to φ8, inner diameters of φ0.005 and above, and lengths of approximately 120mm - Achieves dimensional accuracy with tolerances of ±5% for outer and inner diameters - Excellent wear resistance, chemical resistance, insulation properties, and chemical stability - Enables weight reduction through replacement of metals and resins 【Our Strengths】 PILOT Fine Ceramics applies the kneading, extrusion molding, and firing technologies developed in the manufacturing of mechanical pencil leads. With our uniquely developed extrusion molding equipment and firing know-how, we provide high-density, high-strength, and high-purity ceramics. High precision in dimensional accuracy and surface smoothness can also be achieved through secondary processing.
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For more details, please refer to the PDF document or feel free to contact us.
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Applications/Examples of results
【Examples of Use】 ◎ Positioning pins ◎ Guide pins ◎ Nozzles ◎ Filters ◎ Insulators ◎ Replacements from metal and resin etc. *For more details, please refer to the PDF document or feel free to contact us.
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PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as mixing, extrusion molding, and firing, which we have cultivated through our mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we create high-density, high-strength, and high-purity ceramics that are precisely molded and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters, as well as surface smoothness (sub-micron order) in surface roughness.