Fine ceramics secondary processed products for machine tools.
Solving the challenges of high-hardness components with high-precision machining of ±1μm.
In the machine tool industry, high precision and durability are required. Especially for high-hardness components, it is important to prevent wear and damage and to maintain stable performance over a long period. Conventional materials may not withstand high loads, leading to frequent replacements and maintenance. Our company manufactures fine ceramics with excellent wear resistance, heat resistance, and chemical resistance through extrusion molding, and by adding secondary processing, we can provide precision components on the micron order, contributing to the resolution of these challenges. 【Application Scenarios】 * Electrode guides for electrical discharge machining * Sliding shaft components * Positioning pins * Rotating shaft materials 【Benefits of Implementation】 * Excellent wear resistance, heat resistance, and chemical resistance contribute to longer lifespan * High precision processing achieves high dimensional accuracy * Cost reduction through decreased frequency of part replacements
basic information
**Features** * Capable of manufacturing with an aspect ratio of 200 or more, even for small diameters of less than 1mm * Fine and high aspect ratio holes penetrate in the extrusion direction * Can be produced with freely adjustable wall thickness from thin to thick **Our Strengths** PILOT Fine Ceramics is a unique ceramic product that leverages the kneading, extrusion molding, and firing technologies developed through the use of mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we provide high-density, high-strength, and high-purity ceramics. Secondary processing achieves micron-level dimensional accuracy and sub-micron-level surface roughness.
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Model number/Brand name
High purity alumina, zirconia
Applications/Examples of results
- Positioning pin - Guide pin
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PILOT Fine Ceramics is a unique ceramic product that utilizes core technologies such as mixing, extrusion molding, and firing, which we have cultivated through our mechanical pencils. With our uniquely developed extrusion molding equipment and firing know-how, we create high-density, high-strength, and high-purity ceramics that are precisely molded and uniformly fired. Furthermore, by adding secondary processing, we can provide high precision (micron order) dimensional accuracy for inner and outer diameters, as well as surface smoothness (sub-micron order) in surface roughness.