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Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring syste…
211~240 item / All 488 items
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Optimal for collecting sludge from grinding coolant! "FINE MAG / K Type" (Product Catalog)
Do you have any of these concerns regarding grinding processing? ▲ Is there no separator that can maintain sludge recovery performance for a long time? ▲ Is there no maintenance-free separator? The "FINE MAG/K type" solves these issues. (Different magnetic drum) Even if the magnetic force is increased, if the drum surface gets scratched, it cannot scrape off the sludge. To maintain stable performance even after long-term use, we have applied a special hardening treatment to the drum surface, preventing scratches (patent obtained). (Other features) ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - Magnetic force on the drum surface is 16% higher compared to our conventional products. - Stabilizes product quality and reduces tank cleaning frequency. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (Companies A, I, and N). ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Optimal for sludge recovery of cutting fluid! "FINE MAG / KS type" (Product Catalog)
Do you have any of these concerns in cutting processes? ▲ High rate of defective products! ▲ High-pressure pumps and nozzles are prone to clogging! The "FINE MAG/KS type" solves these issues. (Main Features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve these) 1. Magnet arrangement designed for chips 2. Special hardening treatment of the drum surface 3. Forced drive type roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Also, please check the "Cutting Process / Problem Solving Case Studies" (for Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
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Optimal for sludge recovery of coolant liquid for 'super hard and super precision / grinding processing'! 'FINE MAG / UK type' (product catalog)
Are you facing these issues with ultra-hard and ultra-precise grinding processing? ▲ Struggling with the recovery of sludge that is difficult to magnetize ▲ How can I recover fine powder sludge? The "FINE MAG/UK type" solves these challenges. (Main Features) 〇 High magnetic force of 9000 Gauss (drum surface) 〇 Effective in recovering sludge that is difficult to magnetize (such as ultra-hard tool grinding) 〇 Effective in recovering fine sludge (honing, lapping, electrical discharge machining, ultra-finishing), etc. The "FINE MAG/UK," capable of generating a high magnetic field, has high potential as a recovery device for fine magnetic metal powders. In addition to removing chips generated in parts processing, it can also be used for recovering raw materials and removing impurities from fine particles, among other applications beyond grinding sludge removal. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Grinding Processing / Problem-Solving Case Studies" (for Company T). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.
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Optimal for sludge recovery of cutting fluid! "FINE MAG / KS Type" (Product Catalog)
This is perfect for those who have the following concerns in cutting processes: ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." The "FINE MAG/KS type" solves these issues. (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeeze roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Please also check the "Cutting Process / Problem-Solving Case Studies" (for Company I / Company IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
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Sludge recovery device for cutting processing "FINE MAG / KS type" (product)
Optimal for sludge recovery in cutting process coolant! Perfect for those facing such concerns in cutting processes. ▲ High defect rate! ▲ High-pressure pumps and nozzles are prone to clogging! The main cause is "sludge in the tank." These issues are resolved by the "FINE MAG / KS type." (Main features) 〇 Sludge recovery rate of over 90% (by weight) 〇 No consumables required 〇 Sludge condition is dry, etc. (Technologies that achieve this) 1. Magnet arrangement designed for chips 2. Special hardening treatment on the drum surface 3. Forced drive type squeezing roller, etc. ★ For more details, please refer to the "Product Catalog." ☆ Also, please check the "Cutting Process / Problem Solving Case Studies" (Companies I and IJ). ☆ We can collaborate with manufacturers to provide proposals based on usage conditions and installation environments.
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Coolant liquid sludge recovery device "Paper Filter Separator" ◆ Effectively filters non-magnetic sludge too!
The "Paper Filter Separator" is a device that purifies sludge in coolant liquid using filter paper. It removes impurities such as grinding sludge and abrasives, and can be used for both magnetic and non-magnetic materials. 【Features】 1. Three types available for different applications (including models that combine with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper ★ For more details, please check the "Product Catalog."
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(Cutting Process) Coolant Liquid Sludge Recovery / Problem-Solving Case Study (Company N) ★Issue: "We are dissatisfied with the durability and filtration accuracy of the products currently in use!"
This is a case study regarding the recovery of coolant sludge in grinding processes, addressing issues you may be facing. We hope it serves as a reference for those with similar challenges. - Company Name: Company N - Issue: "The product currently in use is unsatisfactory in terms of durability and filtration accuracy!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Cutting Process) Coolant Liquid Sludge Recovery / Problem-Solving Case Study (Company I) ★Issue: "During manufacturing, iron powder was generated with a lot of moisture and oil remaining, causing concern!"
This is a case study regarding the recovery of coolant sludge in grinding processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "We were troubled by the large amounts of moisture and oil remaining in the iron powder generated during manufacturing!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with manufacturers.
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(Cutting Process) Coolant Liquid Sludge Recovery / Problem Solving Case Study (Company A) ★Issue "Deterioration and clogging due to aging have become severe!"
This is a case study regarding the recovery of coolant sludge in grinding processing, addressing issues you may be facing. We hope it serves as a reference for those with similar challenges. - Company Name: Company A - Issue: "Problems due to aging deterioration and clogging have become severe!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Grinding processing / Sludge recovery device "FINE MAG/K type"
Optimal for recovering coolant sludge in "grinding processing"! "FINE MAG/K Type" The magnetic drum is different! Even if the magnetic force is increased, if the drum surface gets scratched, sludge cannot be scraped off. To maintain stable performance even after long-term use, the surface of the magnetic drum is treated with a special hardening process, preventing scratches on the drum surface (patent obtained). ◆ The squeezing roller is different! - It provides stable squeezing without slipping. ◆ The cleanliness is different! - The magnetic force on the drum surface is 16% higher compared to our conventional models. - Stabilized product quality and reduced tank cleaning frequency. 〇 Regarding the recovery of sludge from "grinding processing" coolant, please also take a look at the three case studies of "problem-solving examples (Company A / Company I / Company N)." ★ For more details, please refer to the "Product Catalog"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(S machining) Sludge recovery Success case 3 (Contributing to the recovery of particulate sludge through secondary filtration in machining!)
1. Background of Introduction - We were considering a solution to the accumulation of unremovable particulate sludge at the bottom of the tank over time during the machining cutting process... 2. Effects After Introduction - As a result of communicating our desire for a portable format to be used across multiple machining operations... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(S machining) Sludge Recovery Success Case 2 (Significant reduction in "sludge accumulation" in the coolant tank of the machining center!)
1. Background of Introduction - The conveyor alone could not remove the fine sludge generated during the cast iron processing, resulting in sludge accumulating to about half of the tank within three months, necessitating a line stop each time for tank cleaning... 2. Effects After Introduction - After installation, the amount of accumulation over six months was visibly reduced, allowing for cleaning to be done once every six months instead of once every three months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Sludge Recovery) Successful Case 1 (The cutting fluid lifespan of the casting machining center has doubled!)
1. Background of Introduction - In the case of cast iron cutting, the chips are fine and contain a large amount of carbon, which frequently causes problems due to clogging of high-pressure pumps and nozzles... 2. Effects After Introduction - As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate showed astonishing results... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 8 (Significantly Reducing Costs and Time Loss in Cleaning!)
1. Background of Introduction - After considering the introduction and trying it out, we realized that the sludge recovery amount is remarkably superior compared to other products, and as a result, we could significantly cut costs and time losses in cleaning... 2. Effects After Introduction - Before the introduction, we conducted tank cleaning approximately every two months, but after introducing FineMag, we were able to reduce the frequency to about once every 6 to 12 months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface grinding) Sludge recovery Success case 7 (Quality and aftercare that withstand long-term use!)
1. Background of Implementation - Due to the request for implementation and the fact that it has maintained satisfactory accuracy without major troubles, we can confidently renew the contract for a long period... 2. Effects After Implementation - In tasks that require precision, it has been used continuously while maintaining that accuracy, without any major troubles or dissatisfaction, and has maintained a consistent quality... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 6 (Achieving High Dewatering Performance of Sludge and High Durability of Rollers in Grinding Processing!)
1. Background of Introduction - As issues due to aging deterioration and clogging became more severe, we were considering a replacement, and at that timing, we decided to incorporate Fine Mag as an evaluation unit... 2. Effects After Introduction - The degree of achieving maintenance-free operation is significant; even for standard lines where cleaning is typically necessary during long holidays, we are now able to omit that task... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 5 (Achieved significant reduction in maintenance costs with high sludge recovery capability!)
1. Background of Introduction - The aftercare is thorough, and they respond well to any issues during installation or after operation... 2. Effects After Introduction - After the introduction of FINEMAG, the amount of sludge collected initially was unprecedentedly large, and I was truly surprised... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 4 (Increased lifespan of the magnetic drum and drastically reduced operating costs!)
1. Background of Introduction - We were struggling with the situation where a lot of moisture and oil remained in the iron powder generated during manufacturing... 2. Effects After Introduction - The magnets used in FINEMAG are very powerful, which has reduced the failure of the magnetic drum. As a result, the lifespan of the magnets, which are consumable parts, has been extended, allowing us to keep operational costs lower than expected... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 3 (High squeezing performance, just liquid replenishment is enough, and industrial waste disposal is easy!)
1. Background of Introduction - We were troubled by the maintenance burden of regular tank cleaning and liquid replacement due to the deterioration of coolant. 2. Effects After Introduction - We are very satisfied with the sludge recovery rate and dewatering performance; the recovery rate has tripled compared to conventional machines. ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Successful Case 2 (Achieved zero liquid replacement operation for 7 years with low failure rate!)
The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to create a factory trusted by customers, we focused on creating dry floors, building a clean factory, and engaging in zero waste activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Due to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with ferromagnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, and they were merely an accessory. I had almost given up thinking that this was the extent of the magnetic separator's capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(DX of Inventory Management) Introducing the inventory optimization solution "Zaiko Planner."
At the right timing, it becomes possible to procure the appropriate quantity of products and materials! The Inventory Planner is a solution that enables the procurement of the right quantity of products and materials at the right time, taking into account sales trends. ◆ Reasons to choose the "Inventory Planner" 1. Achieve timely and appropriate ordering simply by determining the necessary inventory level (inventory standard). 2. Improve inventory management operations through visualization of inventory status. 3. No need to change existing business systems, etc. ◆ We solve the following concerns! ▲ 1. I want to improve inventory turnover! ▲ 2. I want to break away from reliance on individual procurement! ▲ 3. I want to maintain optimal inventory! etc. ★ For more details, please check the "Product Catalog"! ☆ You can experience screen operations such as "Simulation" from the "Operation Screen Samples" in the related links.
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(Transforming inventory management through DX) Introducing the inventory optimization solution "Zaiko Planner."
At the right timing, it is possible to procure the appropriate quantity of products and materials! The Inventory Planner is a solution that enables the procurement of the right quantity of products and materials at the right time, taking sales trends into account. ◆ Reasons to choose the "Inventory Planner" 1. Achieves timely and appropriate ordering just by determining the necessary inventory level (inventory standards). 2. Improves inventory management operations through visualization of inventory status. 3. No need to change existing business systems, etc. ◆ We solve the following problems! ▲ 1. I want to improve inventory turnover! ▲ 2. I want to break away from person-dependent procurement! ▲ 3. I want to maintain optimal inventory! etc. ★ For more details, please check the "Product Catalog"! ☆ You can experience screen operations such as "Simulation" from the "Operation Screen Samples" in the related links.
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Coolant treatment device "Paper Filter Separator" (Powerfully filters sludge with an average particle size of 10 to 95 μm!)
The "Paper Filter Separator" is a device that purifies sludge in coolant liquid using filter paper. It can remove impurities such as grinding sludge and abrasives, and can be used for both magnetic and non-magnetic materials. 【Features】 1. Three types available for different applications (including models that can be combined with magnets) 2. Capable of filtering average particles from 10μ to 95μ 3. Significantly reduces the consumption of filter paper ★ For more details, please check the "Product Catalog."
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Introduction to the coolant treatment device / magnetic separator "FINE MAG"
Powerful recovery of "sludge" in coolant liquid using a magnetic method! (Main Features) ❶ High sludge recovery capability and filtering performance ❷ Long-term maintenance of coolant processing liquid ❸ Low frequency of failures (long-term stability) (What's Different!) 1. Improved durability of the drive system - Prevents sludge/grit contamination in the drive system (maintains initial performance for a long time) 2. Special hardening treatment on the surface of the magnetic drum - The magnetic drum/filter roller is resistant to scratches 3. Unique magnetic arrangement based on magnetic field analysis technology ★ For more details, please check the "Product Catalog."
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(DX of Inventory Management) Introducing the inventory optimization solution "Zaiko Planner"
At the right timing, it becomes possible to procure the appropriate quantity of products and materials! The Inventory Planner is a solution that enables the procurement of the right quantity of products and materials at the right timing, taking sales trends into account. ◆ Reasons to choose the "Inventory Planner" 1. By simply determining the necessary inventory level (inventory standards), timely and appropriate ordering is achieved. 2. Improvement of inventory management operations through visualization of inventory status. 3. No need to change existing business systems, etc. ◆ This solution addresses the following concerns! ▲ 1. I want to improve inventory turnover! ▲ 2. I want to break free from person-dependent procurement! ▲ 3. I want to maintain optimal inventory! etc. ★ For more details, please check the "Product Catalog"! ☆ You can experience screen operations such as "simulation" from the "Operation Screen Samples" in the related links.
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(Super hard / grinding processing) Sludge recovery Success case 1 (Super hard grinding processing / Sludge recovery in coolant liquid, leading to quality improvement!)
1. Background of Introduction - In the grinding process of carbide products such as cutting blades for posters and books, paper filters were previously used, but maintenance tasks like tank cleaning were quite challenging. We were looking for a separator that could recover carbide sludge when... 2. Effects After Introduction - The cutting edges of the tools are no longer damaged by fine carbide sludge, leading to improved processing quality. Compared to conventional filtration devices, the recovery rate of sludge has increased by 4 to 5 times... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Sprocket Processing) Sludge Recovery Success Case 1 (Zero oil removal in shaving processing, contributing to the extension of pump lifespan!)
1. Background of Introduction - Previously, operators had to manually feed the discharged sticky chips into a centrifugal oil extractor and perform the oil extraction process for about an hour every day. The oil extraction work was quite labor-intensive, and the floor was covered in oil... 2. Effects After Introduction - By adopting the P-Roller type Fine Mag, the chips processed in the oil extractor are discharged from the "Fine Mag," eliminating the need for the previous oil extraction process... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.
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(S machining) Sludge recovery Success Case 3 (Contributing to the recovery of particulate sludge through secondary filtration in machining!)
1. Background of Introduction - We were considering how to address the accumulation of unremovable particle sludge at the bottom of the tank over time during the machining cutting process... 2. Effects After Introduction - As we wanted to use it across multiple machining units, we communicated the need for a portable format... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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Coolant treatment device Paper filter separator (Powerfully filters sludge with an average particle size of 10 to 95 μm!)
The coolant device "Paper Filter Separator" is a device that purifies coolant liquid using filter paper. It removes impurities such as grinding sludge and abrasives using the "paper filter." This coolant device can be used for both magnetic and non-magnetic applications. It has a proven track record in various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 ■ Three types available for different applications ■ Capable of filtering particles from 10μ to 95μ ■ Significantly reduces the consumption of filter paper ■ Models suitable for pelletizers and other applications are available *For more details, please download the PDF or contact us directly.