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Remote monitoring of gas concentration: Gas concentration can be detected remotely / Gas detection monitoring system "SMART-GaskenⓇ"
Cloud Always-On Connection / Automation of Gas Detection! ❶ Real-time gas concentration detection ❷ Significant reduction in maintenance labor costs The fully automated gas detection monitoring syste…
241~270 item / All 488 items
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(S machining) Sludge recovery Success case 2 (Significant reduction in "sludge accumulation" in the coolant tank of the machining center!)
1. Background of Introduction - The conveyor alone could not remove the fine sludge generated during the cast iron processing, resulting in sludge accumulation of about half the tank within three months, necessitating line stoppages for tank cleaning each time... 2. Effects After Introduction - After installation, the amount of accumulation over six months was visibly reduced, allowing for cleaning to be done once every six months instead of once every three months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Sludge Recovery) Successful Case 1 (The cutting fluid life of the casting machining center has doubled!)
1. Background of Introduction - In the case of cast iron cutting, the chips are fine and contain a large amount of carbon, leading to frequent troubles caused by clogging of high-pressure pumps and nozzles... 2. Effects After Introduction - As a result of a two-month test, the lifespan of the cutting fluid was extended to twice its original duration, and the defect rate showed astonishing results... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 8 (Significantly Reducing Costs and Time Loss in Cleaning!)
1. Background of Introduction - After considering the introduction and trying it out, we realized that the sludge recovery rate is remarkably superior compared to other products, and as a result, we could significantly cut costs and time losses in cleaning... 2. Effects After Introduction - Before the introduction, we conducted tank cleaning approximately once every two months, but after introducing FineMag, we were able to reduce the frequency to about once every 6 to 12 months... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 7 (Quality and Aftercare that Endure Long-term Use!)
1. Background of Introduction - Due to the request for introduction and the fact that it has maintained satisfactory accuracy without major troubles, we can confidently renew the contract for a long period of time... 2. Effects After Introduction - In tasks that require precision, it can be used continuously while maintaining that accuracy, without major troubles or dissatisfaction, and it maintains a consistent quality... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals taking into account usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 6 (Achieving High Dewatering Performance of Sludge and High Durability of Rollers in Grinding Processing!)
1. Background of Introduction - Due to severe issues caused by aging deterioration and clogging, we were considering a replacement, and at that timing, we decided to incorporate Fine Mag as an evaluation unit... 2. Effects After Introduction - The achievement of maintenance-free operation is significant; even for regular lines that typically require cleaning during long holidays, we can now omit that task... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 5 (Achieved significant reduction in maintenance costs with high sludge recovery capability!)
1. Background of Introduction - The aftercare is thorough, and they respond well to any issues during installation or after operation... 2. Effects After Introduction - After the introduction of FINEMAG, the amount of sludge collected initially was unprecedentedly large, and I was truly surprised... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Sludge Recovery in Grinding Processing) Successful Case 4 (Increased lifespan of magnetic drums and drastically reduced operating costs!)
1. Background of Introduction - We were struggling with the situation where a lot of moisture and oil remained in the iron powder generated during manufacturing... 2. Effects After Introduction - The magnets used in FINEMAG are very powerful, which has reduced the failure of the magnetic drum. As a result, the lifespan of the magnets, which are consumable parts, has been extended, allowing us to keep operational costs lower than expected... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 3 (High Dehydration Performance, Just Liquid Replenishment is Sufficient, Easy Industrial Waste Disposal!)
1. Background of Introduction - We were troubled by the maintenance burden of regular tank cleaning operations and the liquid replacement work due to the deterioration of coolant fluid... 2. Effects After Introduction - We are very satisfied with the sludge recovery rate and dewatering performance, which is three times higher compared to conventional machines... ★ For more details, please be sure to check the "Case Study Materials"! ☆ We can provide proposals in collaboration with the manufacturer, taking into account usage conditions and installation environments.
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(Surface Grinding) Sludge Recovery Success Case 1 (Achieved High Sludge Recovery Capability and Reduced Maintenance Costs!)
With high sludge recovery capability, we have successfully achieved a significant reduction in maintenance costs! (Excerpt) 1. Background of Introduction - We were using magnetic separators from other companies, but all of them wore out the magnetic drum and rubber in less than a year, becoming nothing more than accessories. I had almost given up thinking that this was the extent of magnetic separator capabilities... 2. Effects After Introduction - After a one-year trial period, I became convinced that this was an excellent product... ★ For more details, please be sure to check the "case study materials"! ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.
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(Surface Grinding) Sludge Recovery Success Case 2 (Achieved zero liquid replacement operation for 7 years with a low failure rate!)
The failure rate is low. We developed our own coolant purification system, achieving zero liquid replacement operation for 7 years! (Excerpt) 1. Background of Implementation - In order to build a factory trusted by customers, we focused on creating dry floor surfaces, establishing a clean factory, and promoting zero waste liquid activities. As part of this initiative, we conducted a comparison of the dewatering performance of magnetic separators... 2. Effects After Implementation - Thanks to the optimization of the arrangement of magnets, we are able to recover abrasive particles along with magnetic sludge, and the dewatering is very effective, with a moisture content below 30%... ★ For more details, please be sure to check the "Case Study Materials"! ☆ In collaboration with the manufacturer, we can provide proposals based on usage conditions and installation environments.
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Guidance on the recovery methods for sludge generated in "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during ultra-hard and ultra-precision grinding processes negatively affects processing quality. ★ We would like to present a "case" where we successfully recovered this fine "ultra-hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" adversely impacts processing quality. We will provide information on "successful cases" of recovering ultra-hard sludge.
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Guidance on the recovery methods for sludge generated in "gear processing" (case study publication)
★ Introduction of "successful cases" for sludge recovery methods occurring in "gear machining" ◎ Optimal for gear machining - Zero oil removal in shaving processes, contributing to the extension of pump life! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
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Guidance on methods for recovering sludge generated during "cutting processing" (case study publication)
★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration precision of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 The discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
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Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particles from entering the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
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Introduction to the "Sludge Recovery Device" using Magnet Technology
Powerful recovery of sludge generated in "grinding/cutting/gear processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant liquids. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gear processing"!
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Introduction to the "Sludge Recovery Device" using a paper filter method.
❶ Filtration of 10 to 95μ sludge ❷ Powerful filtration with magnet and paper filter! ❸ Available for high flow processing! - The coolant liquid is purified by the "filter paper (paper filter)" - There are also models that combine "magnet separator (FINE MAG)" and "paper filter"
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Introduction to the "Sludge Recovery Device" using the (super high magnetic force) magnet method.
The coolant processing device "FINE MAG" series has a new addition: the ultra-high magnetic force type "UK" / Drum surface magnetic force of 9000 gauss! ◆ Recovery capacity is 1.7 times that of our standard model! ◆ Maintains high potential as a fine magnetic sludge recovery device ◆ Productivity improved through continuous filtration
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Introduction to the "Sludge Recovery Device" using a super high magnetic force magnet system.
The coolant processing device "FINE MAG" series has a new addition, the ultra-high magnetic force type "UK" / Drum surface magnetic force of 9000 gauss! ◆ Recovery capacity is 1.7 times that of our standard model! ◆ Maintains high potential as a fine magnetic sludge recovery device ◆ Improved productivity through continuous filtration
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Information on the "Sludge Recovery Device" using a paper filter method.
❶ Filtration of 10 to 95μ sludge ❷ Powerful filtration with magnet & paper filter! ❸ Available for high flow processing! - The coolant liquid is purified by the "filter paper (paper filter)" - There are also models that combine "magnet separator (FINE MAG)" and "paper filter"
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Information about the "Sludge Recovery Device" using a magnetic method.
Powerful recovery of sludge generated in "grinding/cutting/gearing processing"! From ultra-high magnetic force magnet systems to paper filter types. ❶ Magnet separator system "FINE MAG" - Recovers fine particle sludge from coolant. ❷ Ultra-high magnetic force (9000 Gauss) model "FINE MAG UK" - High potential as a fine magnetic sludge recovery device. ❸ Paper filter system "PAPER FILTER" - Capable of filtering average particles from 10 to 95µ. ★ Currently publishing "case studies" on the effectiveness of sludge recovery in "grinding/cutting/gearing processing"!
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Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Significant improvement in sludge recovery!" ● "Dramatic reduction in cleaning and maintenance!" ● "Selling sludge as a valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particle contamination in the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
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Guidance on methods for recovering sludge generated in "cutting processing" (case study publication)
★ Introduction of successful cases for coolant liquid and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon frequently clog high-pressure pumps and nozzles, causing troubles ● Poor filtration accuracy of coolant liquid leads to defective products due to scratches, etc. ◇ It has improved significantly! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20% 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
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Guidance on the collection methods for sludge generated in "gear processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods in Gear Processing ◎ Ideal for Gear Processing - Zero oil removal in shaving processes, contributing to the extended lifespan of pumps! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant recovered by the oil removal machine contains fine particles, etc. ◇ It has improved so much! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal work 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
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Guidance on the recovery methods for sludge generated during "super hard/grinding processing" (case study publication).
The fine sludge generated in the coolant during (super hard, super precision) grinding processing adversely affects the processing quality. ★ We would like to present a "case" where we successfully recovered this fine "super hard sludge"! The sludge in the coolant cannot be completely removed by a "paper filter" alone; this "fine sludge" negatively impacts processing quality. We will provide information on "successful cases" of recovering super hard sludge.
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Guidance on the recovery methods for sludge generated during "super hard/grinding processing" (case study release).
The fine sludge generated in the coolant during (super hard and ultra-precision) grinding processing adversely affects processing quality. ★ We would like to introduce a "case" where we successfully recovered this fine "super hard sludge"! The sludge in the coolant cannot be completely removed with just a "paper filter," and this "fine sludge" negatively impacts processing quality. We will present "successful cases" of recovering super hard sludge.
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Guidance on the recovery methods for sludge generated in "gear machining" (case study published).
★Introducing "Success Stories" of Sludge Recovery Methods in Gear Machining ◎ Optimal for Gear Machining - Zero oil removal in shaving processes, contributing to the extended lifespan of pumps! ◆ Do you have any of these concerns? ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the oil removal machine contains fine particles, etc. ◇ Improvements Achieved! 〇 Chips processed by the oil removal machine are discharged, eliminating the need for oil removal operations 〇 The amount of coolant replenished has been reduced by more than one drum per year per machine, etc.
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Guidance on methods for recovering sludge generated in "cutting processing" (case study publication).
★ Introduction to successful cases of coolant and sludge recovery in "cutting processing" ◎ Optimal for cutting processing - The lifespan of machining center cutting fluid for castings has doubled! ◆ Do you have any of these concerns? ● In casting cutting, fine chips and carbon clog high-pressure pumps and nozzles, causing frequent troubles. ● Poor filtration accuracy of coolant leads to defective products due to scratches, etc. ◇ It has improved so much! 〇 The lifespan of cutting fluid has doubled, and the defect rate has been reduced by 20%. 〇 Discharged sludge is almost dry, and the condition remains unchanged even after six years, etc.
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Guidance on the recovery methods for sludge generated during "grinding processing" (case study publication).
★Introducing "Success Stories" of Sludge Recovery Methods Generated by "Grinding Processing" ● "Sludge recovery has greatly improved!" ● "Cleaning and maintenance have drastically decreased!" ● "Selling sludge as valuable material to scrap dealers!" and more Please be sure to read the "Success Stories." ◆ Basic Specifications of the Sludge Recovery Device "FINE MAG" (Here’s what’s different!) 1. Improved durability of the drive system! - Prevents sludge and abrasive particle contamination in the drive system - Significantly enhanced wear resistance 2. Special hardening treatment on the surface of the magnetic drum! - The magnetic drum is less prone to scratches - The squeezing roller is less prone to scratches
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Guidance on how to manufacture a coolant tank unit (explained with specific examples).
The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installation space. (Proposed Points) 1. Custom-made solutions tailored to the customer's processing needs. 2. Flexible compatibility with products from other manufacturers. 3. Achieving cost reduction based on extensive installation experience. ★ The "catalog" includes numerous specific "manufacturing examples" with different usage conditions and installation environments! Please be sure to download it.
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Notice regarding the inspection/maintenance of the sludge recovery device (inspection of the magnetic separator)
The stable operation of the "coolant system" relies on the "inspection/maintenance" of the "magnet separator," which is crucial! Please try our "free inspection service" before any failures occur. While we understand the importance of inspecting the "magnet separator," which is a sludge recovery device for coolant (coolant fluid), it is often difficult to check. However, deterioration is definitely progressing... We want to avoid situations where "suddenly a malfunction occurs and production stops!" Sudden malfunctions can also lead to delays in "parts replacement" or "repairs." The "magnet separator/free inspection service" we are introducing this time aims to alleviate such concerns and ensure that you can continue to use the "magnet separator" safely and securely. Please take advantage of this opportunity to utilize our "free inspection service." ★ The service details and benefits are specifically outlined in the "catalog"! Please take a look.