サノテック Official site

The coolant tank unit (coolant device) must be constructed appropriately according to the usage conditions and installation environment, such as the type of coolant, processing volume, and installation space.

★ Introduction from "Production Examples" (excerpt) (Production Example / 01) - Industry: Automotive - Processing Machine: Internal Grinding Machine - Processed Part: Pinion Gear - Material: SCM - Coolant Used: Water-soluble - Flow Rate: 80 L/min - Model: KP-8B-1 ◆ "Unit Configuration" - Primary Filtration: Magnetic Separator (Rare Earth Magnet Specification) - Secondary Filtration: Paper Filter (Precision 30 μm) ◆ "Tank" - One Chamber - Approximate Dimensions: Width 900 mm × Depth 1400 mm × Height 700 mm ◎ "Point" By using a rare earth specification for the magnetic separator, the wear on the paper filter is reduced! ★ The "Catalog" contains numerous specific "Production Examples" with different usage conditions and installation environments! Please download it. --------------------------------------------------------- ◇ Sales Agent - Sanotech Co., Ltd. ◆ Manufacturer - Sumitomo Heavy Industries Fine Tech Co., Ltd. (Explanation will be provided by the manufacturer)

Inspection/Maintenance of the magnetic separator is important for the stable operation of the coolant system! Please try our 'free inspection service' before a failure occurs.

1. Do you have any of these concerns? ● "I don't know how to perform maintenance." ● "I don't know the guidelines for replacing parts," etc. 2. If you leave the deterioration unchecked, one day suddenly ▲ "Sludge is not being discharged!" ▲ "The magnetic separator is not working!" etc. 3. Overview of the "Free Inspection Service" 〇 Inspect all operating "magnetic separators" in the customer's factory. 〇 Conduct a comprehensive assessment of the condition of key components and the status of coolant fluid, and provide a report, etc. 4. Benefits of the "Free Inspection Service" ◎ Understand the operating status and deterioration condition of the magnetic separator, which helps in preventive maintenance. ◎ The model name/serial number, etc., will be included in the "report." This makes it easier to procure parts in case of a failure, etc. ★ The "catalog" includes "specific deterioration examples" and "detailed service content." Please take a look. -------------------------------------------------------------- ◇ Sales Agent ・ Sanotech Co., Ltd. ◆ Manufacturer ・ Sumitomo Heavy Industries Fine Technology Co., Ltd. (An explanation will be provided by the manufacturer.)

"Grinding/Cutting/Gear Processing" generation, coolant sludge recovery! From super high magnetic force magnets to paper filter types, a lineup!

❶ "FINE MAG" Series ◆ Standard (Fine Particle) Model ◆ Cutting Secondary Filtration / Shaving Processing Compatible Model ◆ High Filtration Precision / Cutting Secondary Filtration / Shaving Processing Compatible Model ◆ High Flow Rate Processing Model ❷ "FINE MAG UK" Series ◆ Recovery capacity is 1.7 times that of our standard machine! ◆ Has high potential as a fine magnetic sludge recovery device ◆ Increased productivity through continuous filtration ❸ "Paper Filter" Series ◆ Paper Filter Model ・Purifies coolant liquid using filter paper (paper filter) ・Can filter particles averaging 10 to 95 microns depending on the choice of filter paper ◆ Magnet & Paper Filter Model ・Compatible with "Rare Earth Magnet" and "Ferrite Magnet" ・Unit model of magnetic separator and paper filter (Significant reduction in filter paper consumption) ◆ "High Flow Rate Paper Filter" Model ・Optimal paper filter separator for high flow rate processing

The strongest magnetic drum in history / Surface magnetic force of 9000 gauss! The "UK" has been newly added to the Fine Mag series, which has the highest customer rating No. 1.

■ Super High Magnetic Force Type (UK) (Details) ◆ Recovery capacity is 1.7 times that of our standard model! ◆ Increased productivity through continuous filtration 　　- Continuous recovery of fine magnetic sludge is possible without stopping production equipment ◆ Improved dewatering performance 　　- Magnetic sludge adhered to the magnetic drum is dewatered using rubber rollers (discharged into the sludge box) ◆ No consumables required

Collect non-magnetic sludge with a filter! ❶ Filter sludge from 10 to 95μ ❷ Available with magnet + paper filter model ❸ Available with high flow processing model

(Three types available for different purposes) 1. Paper Filter / Model - Purifies coolant liquid using filter paper (paper filter) - Capable of filtering average particles from 10μ to 95μ depending on the choice of filter paper, etc. 2. Magnet + Paper Filter / Model - Combines a magnetic separator (FINE MAG) with a paper filter into a unit - Significantly reduces the consumption of filter paper (paper filter) by using the magnetic separator in conjunction with the paper filter, etc. 3. High Flow Rate Paper Filter / Model - Paper filter separator optimized for high flow rate processing - Ideal for pelletizers, etc. (also contributes to labor and space savings), etc.

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Grinding processing / 8 successful case studies"!

◆ Standard (fine particle) type (K/F) ◆ Type compatible with secondary cutting filtration and shaving processing (KS/FS) ◆ High filtration precision type (KD/FD) ◆ Type compatible with high filtration precision/secondary cutting filtration and shaving processing (KSD/FSD) ◆ High flow rate processing type (K/F) (Details) ◇ Secondary filtration type (KS/KSD) ・ Recovers over 90% (by weight) of the mud-like sludge generated during cast machining that is less than 100μ. ◇ Type compatible with shaving processing (KS/KSD) ・ Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.

Recovery of sludge from coolant liquid in (super hard and grinding processing) / Success case

Magnet Drum / Surface Magnetic Force 9000 Gauss! ● 9000 Gauss (drum surface) magnetic force ● Recovery capacity is an impressive 1.7 times that of the K type (our standard model)! ● Demonstrates great power in recovering hard-to-magnetize sludge (e.g., from carbide tool grinding processes)! (What’s different here!) 1. Highly effective in recovering hard-to-magnetize sludge generated from "carbide tool processing," which was traditionally difficult to recover, as well as "ultra-fine sludge" from honing, lapping, super finishing, and electrical discharge machining. 2. Contributes to resource recycling by recovering "rare metals" (such as tungsten) contained in hard sludge. 3. Unlike "secondary filtration devices" (such as paper, diatomaceous earth, line filters, etc.), there are no parts that need to be regularly replaced, significantly reducing running costs and replacement labor.

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Cutting Processing / Three Successful Case Studies"!

◆ Standard (Fine Particle) Type (K/F) ◆ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◆ High Filtration Precision Type (KD/FD) ◆ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◆ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・ Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining, which is below 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・ Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!

◇ Standard (Fine Particle) Type (K/F) ◇ Cutting Secondary Filtration and Shaving Processing Compatible Type (KS/FS) ◇ High Filtration Precision Type (KD/FD) ◇ High Filtration Precision / Cutting Secondary Filtration and Shaving Processing Compatible Type (KSD/FSD) ◇ High Flow Rate Processing Type (K/F) (Details) ◇ Secondary Filtration Type (KS/KSD) ・Recovers over 90% (by weight) of the mud-like sludge generated in large quantities during cast machining that is less than 100μ. ◇ Shaving Processing Compatible Type (KS/KSD) ・Reduces chip entanglement to the squeezing roller through P rollers and specially arranged magnetic drums.

We will introduce coolant devices such as "magnet separators," "cyclone separators," "paper filters," and "filter conveyors."

1. "Magnet Separator" ● "High-dimensional magnet arrangement" based on scientific evidence ● "Frame structure" that prevents sludge and abrasive particle contamination in the drive system 2. "Cyclone Separator" ● No waste generated as there are no consumable replacement parts like filters ● Capable of removing both magnetic and non-magnetic materials 3. "Paper Filter" ● "Paper filter" has a simple structure and is easy to replace ● Widely compatible with "grinding processes," "cleaning machines," etc. 4. "Filtration Conveyor" ● Lineup for ferrous and non-ferrous materials 5. "Level Gauge" ● Can select the appropriate specification from "21 types" 6. "Oil-Water Separator" (Disk Skimmer) ● Effectively extracts oil by installing an oil-water separation tank ● Simple structure allows for easy installation to tanks 7. "Chip Processing Related Equipment" ● "Aluminum-specific chip crusher" ● "Screw-type chip crusher" ● "Cutter-type chip crusher" ● "Centrifugal oil separator" ● "Scrap conveyor"