庄司歯車エンジニアリング Official site

Load-holding reduction gear, winch, and jack for disaster prevention and response.

Self-locking winches, rack jacks, and reducers can be easily operated manually without power. Lightweight, smart, and compact, they are ideal for disaster preparedness!

We have developed numerous applied products featuring a unique load-holding function with a reduction mechanism (Shoji-lock), which have been well received by our customers. (Patents obtained both domestically and internationally) <Features of Shoji-lock products> - When rotation is applied from the input side, the output side decelerates and transmits power, but rotation is not possible from the output side = self-locking function. This means that it can hold a load at the desired position without the need for brakes. - Compared to worm reduction gears with the same self-locking function, it is highly efficient. Furthermore, while worms have input and output axes that are orthogonal, our input and output shafts are aligned (in-line), making it considerably compact and space-saving, as well as lightweight. - Unlike ratchets or one-way clutches, it can hold a load at any position when motion is stopped, regardless of the direction of rotation. Additionally, there is no ratchet noise, making it suitable for use in quiet environments. - It has a basic sealed structure (IP65) and is maintenance-free. - We offer a variety of applied products, including reduction gears that utilize this self-locking mechanism, winches, and linear actuators (rack jacks). We also develop original devices based on customer requests. *For more details, please feel free to contact us.*

Shoji Gear Engineering Co., Ltd. Official Website

basic information

<Inline Reducer = S Reducer> - High efficiency compared to worm reducers - Significantly more compact design and lightweight compared to large worm reducers - Lineup of manual models compatible with SRM 5 to 100 kgm - Lineup of electric models compatible with SRE 3 to 50 kgm <Winch = S Winch> - Load is wound up with a handle and held in place when the handle is released - Unlike a ratchet, it can hold position in both forward and reverse rotation - Can be driven by commercially available electric tools (drill drivers) - Available with a locking and releasing function for quick wire release - Lineup of manual models compatible with SWM load 50 to 300 kg - Lineup of electric (tool) models compatible with SWE load 50 to 300 kg - Motor built-in type SWP is also available <Rack Jack = S Linear Actuator> - Raises and holds a round rack rod in place to maintain load - Additional guide rods can be added in case of buckling concerns - Lineup of manual models compatible with SLM load 50 to 200 kg - Lineup of electric models compatible with SLE load 100 to 800 kg *For any special products (high load conditions, all SUS, etc.), please consult us.

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Applications/Examples of results

Winches (hoisting machines) can be operated manually or with an electric screwdriver even in places without power, making them useful during disasters! (For example: transporting goods to upper floors of a building where the elevator is broken.) We also offer a rust-resistant stainless steel type! "shoji-lock" that stops movement An absolute stop that holds the load at the desired position This basic operation not only transmits power but also assists in holding the load. On land… for automotive manufacturing lines, solar panel manufacturing lines, and nuclear power plants. At sea… for opening and closing ship control panels, for underwater survey retrieval, and for raising and lowering the roofs of houseboats. In the air… for maritime rescue, for power line repair work, and for cleaning gondolas on high-rise buildings. They are adopted in various situations and for various purposes. In particular, many stainless steel and aluminum products designed for clean rooms are used in semiconductor-related applications. *For more details, please refer to our case studies and website.

Detailed information

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