Inkjet Inline Decoration System Jet Line
Achieving a consistent production line from molding to decoration, UV hard coating, and assembly.
The UV jet line is a painting machine specifically designed for UV top coating, capable of forming a UV film at high speed with a dedicated UV coating agent head. It can create UV films precisely where needed and is a compact and innovative UV coating machine that can be used as a dedicated top coat machine.
basic information
What is needed for operation is only image data and a dedicated coating agent, which allows for the precise spraying of droplets at any location on a moving flat workpiece based on images created on a PC, enabling UV coating. Since the droplet application is done accurately along the flexible images, there is no waste, and it allows for reduced masking. Additionally, because there is minimal splatter, large local exhaust systems are not necessary. Being a modular type, it can be used as a standalone unit or integrated into a production line.
Price information
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Delivery Time
Model number/Brand name
Jet line
Applications/Examples of results
Realization of pinpoint UV coating It is possible to form UV coatings precisely where needed. Single-shot hard coat coating is achievable. The original hard coat agent "Dot-lon" forms the best hard coat film. High productivity Thanks to a highly accurate linear rail and head configuration, UV coatings are formed at high speed, achieving shorter production times. Production is possible from a single unit. Ultra-fast coating Curing through UV irradiation Flexibility of systemization Due to its compact design, layout is flexible. It is possible to achieve inline integration with molding machines, jet design systems, UV irradiation devices, etc. Realization of low-cost UV coating With almost no overspray, UV hard coatings are achieved with extremely low consumption compared to conventional UV spray production. No need for large exhaust booths, no masking required. Realization of an inline compact coating system Optimization with the original hard coat agent Dot-lon series The UV hard coat agent "Dot-lon," optimized specifically for UV jet lines, can form extensive coatings depending on the design. It flexibly responds to various applications and purposes.
Detailed information
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3D curved surface coating fixture (example) A 3D curved surface coating-compatible fixture is used for coating decorative items such as workpieces with curved surfaces. It enables three-dimensional decoration as well.
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High-speed coating Achieves hard coat film in a single shot. The original hard coat agent "Dotron" forms the best hard coat film.
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Loss cost reduction With almost no overspray, UV hard coatings are achieved with an extremely low consumption compared to conventional UV spray production.
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Inline decoration system example 1. Injection molding → 2. Cylindrical decoration → 5. Assembly 1. Injection molding → 2. Sputtering → 3. Inkjet decoration → 4. Inkjet top coating → 5. Assembly
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Jet Design - It is a high-performance inkjet coating machine with high-speed decoration capabilities. - Due to its compact design, the layout is flexible. - It enables inline integration with molding machines, jet design systems, UV irradiation devices, and more.
Related Videos
News about this product（3）
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Announcement of a metal decoration system using jet design.
The metal decoration system is based on the metal primer jet technology developed by Takubo and the product business partnership with Toshiba Machine Engineering. It offers a metal film formation function intended for automotive emblems and proposes low VOC, high value-added products using inkjet technology. This was demonstrated and exhibited at the Toshiba Machine Co., Ltd. Solution Fair 2018. The inkjet decoration device applies color decoration to molded products (material PC), and a high-speed sputtering device forms functional metal films. Additionally, an inkjet primer and clear coating application device applies primer to firmly adhere the material, enhancing wear resistance and gloss through clear coating. The exhibition also featured a demonstration of "Swanist." 2018/05/29 Public Relations Office
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We held a demonstration of the swanist.
From May 17 to 19, 2018, we sponsored the Toshiba Machine Co., Ltd. Solution Fair 2018, where we showcased the latest teaching assist software "Swanist" specifically designed for painting robots, along with live demonstrations. ◎ Latest Teaching Assistant Software for Painting Robots: "Swanist" The teaching tasks that previously required robot language input can now be performed semi-automatically. The software simplifies tasks such as point input, editing, and program creation, allowing for easy operation on a computer. Swanist can replay teaching data and conduct simulations in a virtual space. At the same time, it can reproduce movements with the Swan robot, enabling data creation while confirming the movements. In the future, we aim for full automation, from reading work data to automatic teaching, fluid analysis, and data conversion. The exhibition also featured live demonstrations of "Jet Design." 2018/05/29 Public Relations Office
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2.5D decorative system by jet design
Jet Design is engaged in various decorative techniques through high drawing performance and precise droplet impact accuracy. ◎ 3D Inkjet Technology that Creates Realistic Textures With 2.5D layering technology in inkjet printing, it is possible to create textures that resemble real wood grain or leather. ◎ Lenticular Printing with Inkjet Technology Lenticular printing, which provides depth through lens effects, can now be produced using inkjet technology at one-fifth of the traditional cost, thanks to a simplified manufacturing method. (Note 1) Lenticular printing refers to a special printing technique that allows for three-dimensional or motion effects on flat printed materials. (Note 2) Based on our company's research. 2018/05/29 Public Relations Office
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Distributors
Takubo Engineering has established technology in painting and is independently developing a painting system that reduces running costs and enhances profit effectiveness. We are developing solutions to meet the demands of improving quality, lowering painting costs, and increasing profits comprehensively and simultaneously. Thinking because it does not exist in the world Takubo Engineering independently thinks of systems that meet the needs of painting management because there are none available. We are also pursuing better ways of painting systems. ◎ We independently develop and sell painting-specific robots and painting systems. In addition to the hanging mobile explosion-proof line dancer, we have newly added a self-standing explosion-proof swan robot to our lineup. ◎ Main products: Explosion-proof painting robots: Line dancer, Swan Hot air drying furnace: Dry Tech Painting booth: Oil Booth Conveyor line: Dragon Line Explosion-proof paint supply system: Syringe pump system Automatic spray gun: Scotch Gun Small explosion-proof AC servo motor Hose-less robot IH drying system Clean room dedicated to painting Special ceramics paint UV painting system, drying system, and other painting systems