We have started distributing CAD data for the multi-channel jet (air nozzle), excluding some parts. We kindly ask you to consider this opportunity. Target products: FL-600E FL-600H FL-600A FL-600ST FL-600STW FL-600SY

We have started distributing CAD data for the multi-channel jet (air nozzle), excluding some parts. We kindly ask you to consider this opportunity. Target products: FL-600R FL-600Z FL-600M

Various spray nozzles are required for semiconductor cleaning equipment. High-efficiency cleaning is necessary to prevent quality degradation during wafer cleaning. Additionally, when cleaning with liquids (such as pure water or chemicals), precision spray nozzles are required. Many spray nozzles are used. Furthermore, in addition to conventional pressurized spray nozzles, the use of ultrasonic (megasonic and ultrasonic) cleaning has been increasing recently. This time, we present examples using precision spray nozzles from Lechler and ultrasonic spray nozzles from Sonosys. Both companies have numerous achievements with renowned semiconductor equipment manufacturers. We would be grateful if you could consider them.

Use expensive liquids without waste with a gentle application! The amazing features of the ultrasonic spray nozzle!! 【Sonosys】 Ultrasonic spray nozzle manufactured by Sonosys Sonosys's main product is ultrasonic cleaning devices, specifically targeting the semiconductor industry. (Megasonic) The product created using ultrasonic technology is the 'ultrasonic spray nozzle.' Its structure consists of a spray nozzle combined with an ultrasonic oscillator for unpressurized fine particle spraying. Ultrasonic vibrations from piezoelectric ceramics are transmitted to the spray nozzle (atomizer), where they vibrate the liquid film, forming and spraying fine particles. Liquid is supplied without pressure, allowing for the spraying of fine particles. Since no pressure is applied to the liquid, there is very little splatter or rebound, eliminating waste of the coating liquid and making large painting booths unnecessary. This achieves reductions in capital investment and running costs. As the first case study, we focused on improving the manufacturing line for non-woven fabric. We hope you will take the time to read it.

Lechler Agricultural Spray Nozzles and Accessories We have started an internal virtual exhibition of agricultural spray nozzles and accessories by Lechler GmbH (the official distributor in Japan), a product handled by Tick Corporation. The purpose of this virtual exhibition is: - A new initiative for 2022 - New product information (3 types) We would be grateful if you could take this opportunity to view it.

Low Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform films are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro-feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro-feed tubes are optional items.

Introducing the second-generation tank cleaning nozzle "Spinner2" designed with hygiene in mind! Manufactured by Lechler, the Spinner 2 tank cleaning nozzle features an automatic cleaning design that prioritizes hygiene. The second-generation Spinner2 is classified as cleaning class 2. By using SUS316L, a material highly resistant to corrosion, for all components, it has achieved a maximum heat resistance of up to 250°C. This allows for a wide range of applications and uses. The product is available in four types: NanoSpinner2 / MicroSpinner2 / MiniSpinner2 / MaxiSpinner2. It complies with FDA (U.S. Food and Drug Administration) and (EC) No. 1935/2004 standards. Note: ATEX specifications are also available for this product. Supply in NPT thread standards is also possible. If you have any questions regarding this product, please feel free to ask.

In a video from Schrage Rohrkettensystem GmbH, a conveyor system company in Germany, there is footage of our products, the tank cleaning nozzles and spray nozzles (flat nozzles) made by Lehner. The tank cleaning nozzles significantly contribute not only to tank cleaning but also to the cleaning of conveyors and enclosed piping.

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System [Centrifugal Blower] The blower manufactured by Sonic utilizes unique technology to produce a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large airflow is non-pulsating and can be supplied continuously. [High-Speed XE Air Knife] The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS versions are also available. The standard air supply port is 3", but 2" and 1" types are also available. [Peripheral Equipment] We also provide hoses for piping, fixing fixtures, clamps, Y-venturi, and more. *This is a case study of complete drying (water droplet removal) of strip-shaped thin steel plates.

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 The blower manufactured by Sonic uses unique technology to generate a large volume of air with energy efficiency compared to compressors and conventional blowers. The produced large airflow is non-pulsating and can be supplied continuously. 【High-Speed XE Air Knife】 The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS models are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixing jigs, clamps, Y-venturi, and more. *This is a case study of drying balls used at a golf driving range after washing.*

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 Sonic's blower, utilizing unique technology, generates a large volume of air with energy efficiency compared to compressors and conventional blowers. The produced large airflow is continuous and non-pulsating. 【High-Speed XE Air Knife】 The high-speed XE air knife, improved from the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS versions are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixed jigs, clamps, Y-barters, and more. *This is an example of removing hydrogen peroxide adhered to food-grade plastic film.*

【Sonosys】 Ultrasonic spray nozzle manufactured by Sonosys. We conducted atomization tests using electrical signals.

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 The blower manufactured by Sonic utilizes unique technology to produce a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large airflow is non-pulsating and can be supplied continuously. 【High-Speed XE Air Knife】 The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves high work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS models are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixed jigs, clamps, Y-barters, and more. *This case study involves the removal of water droplets from printed circuit boards.*

【Lechler】Lechler Air Nozzle (Multi-Channel Jet) Air is used for water removal, drying, blowing off, etc., using compressed air. Are you concerned about the sound of this air? What are the noise reduction measures using air nozzles? Noise issues can have a negative impact on workers. We would greatly appreciate your consideration of this matter. 【Features】 In various industries, air plays an extremely important role in drying, cooling, transporting, blowing off, cleaning, mixing, and opening packaging bags of workpieces. It is undoubtedly contributing to the economic efficiency of production processes through the use of air, and its applications still have no limits. However, the production of air incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air nozzles that consume as little air as possible and operate at low noise levels are in demand. Lechler will utilize all accumulated nozzle technology and years of experience and achievements to solve this problem. Additionally, we are always available for consultation for users who require solutions in special cases.

【Lechler】Lechler tank cleaning nozzles - A video has been added to YouTube. Additional products: - Xact Clean HP+ - Maxi Spinner 2 - Whirly 2 Exhibition Information Exhibiting at the 6th Drink Japan Location: Makuhari Messe Date: October 13 (Wed) - 15 (Fri) Booth: 7-11 We will be showcasing the above products on the day. Thank you.

Thank you very much for your continued support. We have updated our company's YouTube channel. We would be grateful if you could take a moment to view it when you have the time. 【Update Details】 - Lehira's tank cleaning nozzle, second generation tank cleaning nozzle Whirly 2 (standard version) - Lehira's tank cleaning nozzle, second generation tank cleaning nozzle Whirly 2 (video confirming the cleaning around the piping with riboflavin spray) *Please check the "Update Video" listed at the bottom of the YouTube video. If you have any questions, please feel free to contact our staff.

Introducing the Lechler tank cleaning nozzle "Spinner 2," designed with hygiene in mind and equipped for automatic cleaning. The second generation Spinner 2 is classified as cleaning class 2. By using SUS316L, which is highly resistant to corrosion, for all components, the maximum heat resistance has been increased to 250°C. This allows for a wide range of applications and uses. The product is available in four types: NanoSpinner2, MicroSpinner2, MiniSpinner2, and MaxiSpinner2. It complies with FDA (U.S. Food and Drug Administration) and (EC) No. 1935/2004 standards. Note: ATEX specifications are also available. Supply in NPT thread standards is also possible. If you have any questions regarding this product, please feel free to ask.

In the food and beverage (and other pharmaceutical) industries, there are many processes for removing water droplets. Are you having trouble with that method? The combination of blowers and air knives is used for water droplet removal, blowing off water, drying, and transportation. This time, we present a case study on water droplet removal from PET bottles, which is a specialty of Sonic Corporation and our company. Sonic Corporation is a manufacturer specialized in methods for removing water droplets, blowing off water, drying, and transporting using blowers after cleaning. Recently, it has been used in a variety of industries for drying semiconductor components, removing water droplets from automotive parts, and removing water droplets from steel plates. If you are facing the issue of "water droplet removal," please do not hesitate to contact us.

Sonic Corporation's Blower & Air Knife System (Droplet Removal (Draining) Drying Device) Featured in Magazines Sonic Corporation is a blower manufacturer that has effectively transformed large volumes of air produced by blowers into high-speed air, successfully removing water droplets with that power. This time, the experience and achievements accumulated over the years have been highlighted in various specialized magazines. We would be grateful if you could take a moment to view it when you have time.

【Lechler】 Lechler spray nozzle Air nozzle (multi-channel jet) Main features include: - Low noise - Energy saving - High functionality These three pillars have been taken into consideration in this product. = Noise issue = This problem is solved by blowing air that has become laminar from the tip of the air nozzle. If the air interferes with each other or if the internal structure is simple, this issue cannot be resolved. = Energy saving = Similarly, blowing with turbulent flow means using more electricity (running costs). By blowing with laminar flow, it is possible to generate a strong impact force. In other words, if the same level of impact force is required, the pressure can be reduced. = High functionality = It is also possible to obtain a strong impact force with laminar flow, which means that the effective reach of the blown air can be extended. Producing air incurs costs. Additionally, using the air nozzle (air gun) can create high-frequency noise that negatively affects the hearing of the operator. Please consider Lechler's air nozzle as one solution to these issues.

【Sonic】Sonic Corporation Blower & Air Knife Water droplet removal (draining) and drying equipment are solved with blowers! Sonic's blower is a centrifugal blower. However, it significantly differs from ordinary blowers in that it achieves a large airflow by rotating at high speeds. Additionally, by rapidly converting that large volume of air at the air knife outlet, it blows out pressurized air. By skillfully and effectively utilizing that air, it removes water droplets from complex workpieces. Product Overview: - Recommended as an alternative to blowers (fans) for draining/drying/blowing using compressed air (compressor) - Compared to compressed air, it can significantly reduce electricity consumption ≪To generate the same airflow, compressed air requires several tens of times the horsepower.≫ Features: - The centrifugal blower provides a continuous supply of steady air without pulsation. Maintenance is also easy. - The air knife efficiently and uniformly blows the large volume of air generated by the blower. - Reducing electricity consumption leads to a reduction in CO2 emissions.

【Lechler】Tank Cleaning Nozzle by Lechler: Whirly2 and HygienicFit A new member has joined the tank cleaning nozzle lineup from Lechler. It's the Whirly2. This product features a design that enhances hygiene. Additionally, it enables effective cleaning with a powerful flat spray (fan-shaped spray). At the same time, to further strengthen hygiene, Lechler has also started selling the HygienicFit adapter. This adapter is designed to match the hygiene standards of Lechler's rotating spray nozzles, allowing the adapter itself to be kept clean. As part of this product promotion, Lechler has launched an online showroom. Seeing is believing. We invite you to take a look. The catalog (Japanese version) is scheduled to be uploaded soon. If you have any questions about this product, please feel free to contact us.

The biggest feature of the ultrasonic spray nozzle is that it can apply liquid in a "fluffy" manner! The common method for applying liquid is generally to pressurize it and then spray it. To achieve finer atomization, there is also a method of applying air to the liquid. The common point of these two methods is "pressurization." While it is good to be able to finely atomize the liquid, applying it under pressure causes the fragmented particles to gain speed. I believe many of you have experienced liquid splattering everywhere when taking a shower. This situation is characteristic of pressurized application. In other words, if an expensive liquid is applied using a pressurized method, there is a risk that the liquid will splatter. The ultrasonic spray nozzle was able to solve this problem. This case involves the challenging application to non-woven fabric.

The removal of water droplets, draining, and drying of steel plates is generally done using ring rolls or air nozzles for compressors. When using a compressor, it requires a huge amount of electricity. Additionally, with ring rolls, there are costs associated with their replacement frequency and maintenance. Furthermore, since they are contact-type, there is a possibility of occasional scratches occurring. Therefore, Sonic Corporation recommends the use of a non-contact blower that reduces power consumption for water droplet removal to address these issues. We have included a case study on this topic. Please take a moment to review it when you have time. Thank you.

Suppressing the dispersion of flux with ultrasonic spraying! The biggest feature of the ultrasonic spray nozzle is that it atomizes the liquid using a piezoelectric element. In contrast, pressurized systems reduce the liquid size through pressure. Due to the pressure, the liquid has speed, which causes the sprayed liquid to disperse in most cases. The ultrasonic spray nozzle solves this problem. We have a limited number of demo units available. Please feel free to contact our specialized staff.

Moisture management for product quality control seems simple but is a challenging application. Particularly with materials like paper, if it becomes too humid, the paper can become soggy, and if it dries out too much, it can crack. The company Lehiller has been continuously improving this seemingly simple issue in collaboration with a certain pulp manufacturer in Europe. Lehiller offers two types of air-assisted spray nozzles: internal mixing and external mixing. A two-fluid nozzle is a special nozzle that can produce finer particles than a single-fluid nozzle by colliding liquid and air. The internal mixing nozzle is designed to break down low-viscosity liquids with few impurities and air inside the nozzle for spraying. The external mixing nozzle, on the other hand, collides liquid and air outside the nozzle tip for spraying, making it particularly suitable for high-viscosity liquids. Additionally, by changing the shape of the nozzle tip, it is possible to create various spray patterns, such as flat spray or full cone (front spray).

The trend is shifting from compressor systems to blower systems for water removal and drying processes. Why is that? It's due to "running costs." The simplest and most user-friendly option for water removal and drying is "compressed air." This is especially easy to use in factories. However, with long-term use, the compressor runs at full capacity, leading to high electricity consumption. Therefore, the idea is to use blower air instead, which can provide the same impact force from the air knife while keeping the motor capacity low, thus reducing electricity costs. Such cases are becoming more common in the industrial sector (and other sectors as well). However, unless the selection of the blower and air knife is correct, switching from a compressor system to a blower system is not feasible. Sonic Corporation offers systems that fully utilize the capabilities of blowers and air knives at 100%. This case study is based on that premise.

Removing micro-particles that adhere to parts without a water washing process before entering the clean room presents a significant challenge. In most cases, the chips attached to the parts are micro-particles generated from the finished product, rather than dirt (foreign substances). Wiping and blowing off do not address the issue of micro-particles that are charged with static electricity. By using static elimination bars and air knives, it is possible to remove both micro-particles and static electricity. However, eliminating the water washing process for parts is a cost-effective idea, but the notion of blowing micro-particles out of the clean room seems to merely shift one problem to another. Sonic Corporation is the leading manufacturer that provides blowers and air knives as a system, as well as manufacturing and selling other accessories. Medical devices and semiconductor equipment, including clean rooms, represent one of the more challenging applications beyond general blow-off. Sonic Corporation is expanding its sales channels in the medical device field while conducting OEM for semiconductor manufacturing equipment. This case is part of that effort, and I hope it serves as a reference for solving your current issues.

【Lechler】Vario Spay II by Lechler Single-fluid spray nozzle system with pulse width adjustment function This system allows for the precise application of very small amounts of liquid using a single-fluid spray nozzle. It is characterized by the absence of variations in spray angle and particle size even when the flow rate changes. Moreover, since it does not use air to atomize the liquid, there is minimal liquid drift, creating a favorable working environment. - Turn-down ratio is approximately 10:1 - Up to 8 spray nozzles can be used with a single controller - Does not require air for atomization - Constant (stable) spray angle - No variation in particle size (stable) - Wear-resistant valve Main applications: - Bacteria eradication (alcohol application) - Application of edible oils - Humidification of products baked in food ovens - Oil application on iron plates - Application of vitamins and low-viscosity sugar solutions - Scratch prevention for glass bottles - Humidification of fiber materials - Humidification of rotors - Water spraying on wood before decoration (to prevent warping) - Application of insecticides on natural fibers used as insulation for automobile door panels - Protection of components in soldering processes This case study involves the application of seasonings.

Using liquids for small-scale fragrance application is one of the very challenging applications. With a pressurized method, the yield is poor, and liquid tends to splatter around the application area. With an ultrasonic method, the atomized liquid falls under its own weight, allowing for a gentle application on the workpiece. Here, we will introduce examples that utilize this characteristic.