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Lechler (Video) Lechler manufactured tank cleaning nozzle (Spinner2 series) Second generation tank cleaning nozzle
Introducing the second-generation tank cleaning nozzle "Spinner2" designed with hygiene in mind! Manufactured by Lechler, the Spinner 2 tank cleaning nozzle features an automatic cleaning design that prioritizes hygiene. The second-generation Spinner2 is classified as cleaning class 2. By using SUS316L, a material highly resistant to corrosion, for all components, it has achieved a maximum heat resistance of up to 250°C. This allows for a wide range of applications and uses. The product is available in four types: NanoSpinner2 / MicroSpinner2 / MiniSpinner2 / MaxiSpinner2. It complies with FDA (U.S. Food and Drug Administration) and (EC) No. 1935/2004 standards. Note: ATEX specifications are also available for this product. Supply in NPT thread standards is also possible. If you have any questions regarding this product, please feel free to ask.
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Lechler (Video) Customer Introduction Examples of Lechler Spray Nozzles
In a video from Schrage Rohrkettensystem GmbH, a conveyor system company in Germany, there is footage of our products, the tank cleaning nozzles and spray nozzles (flat nozzles) made by Lehner. The tank cleaning nozzles significantly contribute not only to tank cleaning but also to the cleaning of conveyors and enclosed piping.
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[Sonic] (Case Study) Water Droplet Removal - Sonic Corporation's Blower & Air Knife System - Case of Complete Drying (Water Droplet Removal) of Strip Thin Steel Plates.
Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System [Centrifugal Blower] The blower manufactured by Sonic utilizes unique technology to produce a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large airflow is non-pulsating and can be supplied continuously. [High-Speed XE Air Knife] The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS versions are also available. The standard air supply port is 3", but 2" and 1" types are also available. [Peripheral Equipment] We also provide hoses for piping, fixing fixtures, clamps, Y-venturi, and more. *This is a case study of complete drying (water droplet removal) of strip-shaped thin steel plates.
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[Sonic] (Case Study) Water Droplet Removal - Sonic Corporation Blower & Air Knife System - Drying of Golf Balls After Cleaning at a Golf Practice Range
Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 The blower manufactured by Sonic uses unique technology to generate a large volume of air with energy efficiency compared to compressors and conventional blowers. The produced large airflow is non-pulsating and can be supplied continuously. 【High-Speed XE Air Knife】 The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS models are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixing jigs, clamps, Y-venturi, and more. *This is a case study of drying balls used at a golf driving range after washing.*
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[Sonic] (Case Study) Water Droplet Removal - Sonic Corporation's Blower & Air Knife System - Efficiency Improvement in Water Droplet Removal through Increased Production of Infusion Piggyback Bottles
Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 Sonic's blower, utilizing unique technology, generates a large volume of air with energy efficiency compared to compressors and conventional blowers. The produced large airflow is continuous and non-pulsating. 【High-Speed XE Air Knife】 The high-speed XE air knife, improved from the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS versions are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixed jigs, clamps, Y-barters, and more. *This is an example of removing hydrogen peroxide adhered to food-grade plastic film.*
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[Sonosys] Added demo video for ultrasonic spray nozzle manufactured by Sonosys.
【Sonosys】 Ultrasonic spray nozzle manufactured by Sonosys. We conducted atomization tests using electrical signals.
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[Sonic] (Case Study) Water Droplet Removal Sonic Corporation's Blower & Air Knife System Complete Drying of Residual Water on Printed Circuit Boards (Water Droplet Removal)
Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 The blower manufactured by Sonic utilizes unique technology to produce a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large airflow is non-pulsating and can be supplied continuously. 【High-Speed XE Air Knife】 The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves high work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS models are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixed jigs, clamps, Y-barters, and more. *This case study involves the removal of water droplets from printed circuit boards.*
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Lechler air nozzle (multi-channel jet) case study published 0009
【Lechler】Lechler Air Nozzle (Multi-Channel Jet) Air is used for water removal, drying, blowing off, etc., using compressed air. Are you concerned about the sound of this air? What are the noise reduction measures using air nozzles? Noise issues can have a negative impact on workers. We would greatly appreciate your consideration of this matter. 【Features】 In various industries, air plays an extremely important role in drying, cooling, transporting, blowing off, cleaning, mixing, and opening packaging bags of workpieces. It is undoubtedly contributing to the economic efficiency of production processes through the use of air, and its applications still have no limits. However, the production of air incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air nozzles that consume as little air as possible and operate at low noise levels are in demand. Lechler will utilize all accumulated nozzle technology and years of experience and achievements to solve this problem. Additionally, we are always available for consultation for users who require solutions in special cases.
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Lechler tank cleaning nozzle - Added video on YouTube
【Lechler】Lechler tank cleaning nozzles - A video has been added to YouTube. Additional products: - Xact Clean HP+ - Maxi Spinner 2 - Whirly 2 Exhibition Information Exhibiting at the 6th Drink Japan Location: Makuhari Messe Date: October 13 (Wed) - 15 (Fri) Booth: 7-11 We will be showcasing the above products on the day. Thank you.
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【TIC】Our company's YouTube video update
Thank you very much for your continued support. We have updated our company's YouTube channel. We would be grateful if you could take a moment to view it when you have the time. 【Update Details】 - Lehira's tank cleaning nozzle, second generation tank cleaning nozzle Whirly 2 (standard version) - Lehira's tank cleaning nozzle, second generation tank cleaning nozzle Whirly 2 (video confirming the cleaning around the piping with riboflavin spray) *Please check the "Update Video" listed at the bottom of the YouTube video. If you have any questions, please feel free to contact our staff.
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Lechler tank cleaning nozzle (Spinner2 series)
Introducing the Lechler tank cleaning nozzle "Spinner 2," designed with hygiene in mind and equipped for automatic cleaning. The second generation Spinner 2 is classified as cleaning class 2. By using SUS316L, which is highly resistant to corrosion, for all components, the maximum heat resistance has been increased to 250°C. This allows for a wide range of applications and uses. The product is available in four types: NanoSpinner2, MicroSpinner2, MiniSpinner2, and MaxiSpinner2. It complies with FDA (U.S. Food and Drug Administration) and (EC) No. 1935/2004 standards. Note: ATEX specifications are also available. Supply in NPT thread standards is also possible. If you have any questions regarding this product, please feel free to ask.
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[Sonic] (Case Study) Water Droplet Removal (Water Shedding) and Drying Device - Sonic Corporation Blower & Air Knife System - Removal of Water Droplets Attached to PET Bottles (Case 0012)
In the food and beverage (and other pharmaceutical) industries, there are many processes for removing water droplets. Are you having trouble with that method? The combination of blowers and air knives is used for water droplet removal, blowing off water, drying, and transportation. This time, we present a case study on water droplet removal from PET bottles, which is a specialty of Sonic Corporation and our company. Sonic Corporation is a manufacturer specialized in methods for removing water droplets, blowing off water, drying, and transporting using blowers after cleaning. Recently, it has been used in a variety of industries for drying semiconductor components, removing water droplets from automotive parts, and removing water droplets from steel plates. If you are facing the issue of "water droplet removal," please do not hesitate to contact us.
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Sonic Corporation Blower & Air Knife System (Droplet Removal (Draining) Drying Device) Featured in Magazine
Sonic Corporation's Blower & Air Knife System (Droplet Removal (Draining) Drying Device) Featured in Magazines Sonic Corporation is a blower manufacturer that has effectively transformed large volumes of air produced by blowers into high-speed air, successfully removing water droplets with that power. This time, the experience and achievements accumulated over the years have been highlighted in various specialized magazines. We would be grateful if you could take a moment to view it when you have time.
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【Lechler】 (Case Study) Reduction of Running Costs through Air Nozzles Case Study Publication 0005
【Lechler】 Lechler spray nozzle Air nozzle (multi-channel jet) Main features include: - Low noise - Energy saving - High functionality These three pillars have been taken into consideration in this product. = Noise issue = This problem is solved by blowing air that has become laminar from the tip of the air nozzle. If the air interferes with each other or if the internal structure is simple, this issue cannot be resolved. = Energy saving = Similarly, blowing with turbulent flow means using more electricity (running costs). By blowing with laminar flow, it is possible to generate a strong impact force. In other words, if the same level of impact force is required, the pressure can be reduced. = High functionality = It is also possible to obtain a strong impact force with laminar flow, which means that the effective reach of the blown air can be extended. Producing air incurs costs. Additionally, using the air nozzle (air gun) can create high-frequency noise that negatively affects the hearing of the operator. Please consider Lechler's air nozzle as one solution to these issues.
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[Sonic] (Case Study) Water Droplet Removal (Water Shedding) and Drying Device, Sonic Corporation Blower & Air Knife System, Case Study Publication 0011
【Sonic】Sonic Corporation Blower & Air Knife Water droplet removal (draining) and drying equipment are solved with blowers! Sonic's blower is a centrifugal blower. However, it significantly differs from ordinary blowers in that it achieves a large airflow by rotating at high speeds. Additionally, by rapidly converting that large volume of air at the air knife outlet, it blows out pressurized air. By skillfully and effectively utilizing that air, it removes water droplets from complex workpieces. Product Overview: - Recommended as an alternative to blowers (fans) for draining/drying/blowing using compressed air (compressor) - Compared to compressed air, it can significantly reduce electricity consumption ≪To generate the same airflow, compressed air requires several tens of times the horsepower.≫ Features: - The centrifugal blower provides a continuous supply of steady air without pulsation. Maintenance is also easy. - The air knife efficiently and uniformly blows the large volume of air generated by the blower. - Reducing electricity consumption leads to a reduction in CO2 emissions.
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【Lechler】 (New Product Information) Launch of Lechler's tank cleaning nozzles Whirly2 and HygienicFit.
【Lechler】Tank Cleaning Nozzle by Lechler: Whirly2 and HygienicFit A new member has joined the tank cleaning nozzle lineup from Lechler. It's the Whirly2. This product features a design that enhances hygiene. Additionally, it enables effective cleaning with a powerful flat spray (fan-shaped spray). At the same time, to further strengthen hygiene, Lechler has also started selling the HygienicFit adapter. This adapter is designed to match the hygiene standards of Lechler's rotating spray nozzles, allowing the adapter itself to be kept clean. As part of this product promotion, Lechler has launched an online showroom. Seeing is believing. We invite you to take a look. The catalog (Japanese version) is scheduled to be uploaded soon. If you have any questions about this product, please feel free to contact us.
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Sonaer (Example) Sonia Corporation's ultrasonic spray nozzle for applying to non-woven fabric.
The biggest feature of the ultrasonic spray nozzle is that it can apply liquid in a "fluffy" manner! The common method for applying liquid is generally to pressurize it and then spray it. To achieve finer atomization, there is also a method of applying air to the liquid. The common point of these two methods is "pressurization." While it is good to be able to finely atomize the liquid, applying it under pressure causes the fragmented particles to gain speed. I believe many of you have experienced liquid splattering everywhere when taking a shower. This situation is characteristic of pressurized application. In other words, if an expensive liquid is applied using a pressurized method, there is a risk that the liquid will splatter. The ultrasonic spray nozzle was able to solve this problem. This case involves the challenging application to non-woven fabric.
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[Sonic] (Case Study) Water Removal Drying Device - Sonic Corporation Blower & Air Knife System - Removal of Water Droplets from Steel Plates - Case Study Included (Sonic0014)
The removal of water droplets, draining, and drying of steel plates is generally done using ring rolls or air nozzles for compressors. When using a compressor, it requires a huge amount of electricity. Additionally, with ring rolls, there are costs associated with their replacement frequency and maintenance. Furthermore, since they are contact-type, there is a possibility of occasional scratches occurring. Therefore, Sonic Corporation recommends the use of a non-contact blower that reduces power consumption for water droplet removal to address these issues. We have included a case study on this topic. Please take a moment to review it when you have time. Thank you.
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Sonaer (Case Study) Sonia Corporation's ultrasonic spray nozzle - Improvement of flux application
Suppressing the dispersion of flux with ultrasonic spraying! The biggest feature of the ultrasonic spray nozzle is that it atomizes the liquid using a piezoelectric element. In contrast, pressurized systems reduce the liquid size through pressure. Due to the pressure, the liquid has speed, which causes the sprayed liquid to disperse in most cases. The ultrasonic spray nozzle solves this problem. We have a limited number of demo units available. Please feel free to contact our specialized staff.
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【Lechler】(Case Study) Quality Control through Humidification (What is a Two-Fluid Spray Nozzle?)
Moisture management for product quality control seems simple but is a challenging application. Particularly with materials like paper, if it becomes too humid, the paper can become soggy, and if it dries out too much, it can crack. The company Lehiller has been continuously improving this seemingly simple issue in collaboration with a certain pulp manufacturer in Europe. Lehiller offers two types of air-assisted spray nozzles: internal mixing and external mixing. A two-fluid nozzle is a special nozzle that can produce finer particles than a single-fluid nozzle by colliding liquid and air. The internal mixing nozzle is designed to break down low-viscosity liquids with few impurities and air inside the nozzle for spraying. The external mixing nozzle, on the other hand, collides liquid and air outside the nozzle tip for spraying, making it particularly suitable for high-viscosity liquids. Additionally, by changing the shape of the nozzle tip, it is possible to create various spray patterns, such as flat spray or full cone (front spray).
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[Sonic] (Case Study) Water Drainage Drying Device - Sonic Corporation's Blower & Air Knife System - A case where switching from a compressor system to a blower system reduced electricity costs. Case published (Sonic0009)
The trend is shifting from compressor systems to blower systems for water removal and drying processes. Why is that? It's due to "running costs." The simplest and most user-friendly option for water removal and drying is "compressed air." This is especially easy to use in factories. However, with long-term use, the compressor runs at full capacity, leading to high electricity consumption. Therefore, the idea is to use blower air instead, which can provide the same impact force from the air knife while keeping the motor capacity low, thus reducing electricity costs. Such cases are becoming more common in the industrial sector (and other sectors as well). However, unless the selection of the blower and air knife is correct, switching from a compressor system to a blower system is not feasible. Sonic Corporation offers systems that fully utilize the capabilities of blowers and air knives at 100%. This case study is based on that premise.
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[Sonic] (Case Study) Water Removal Drying Device Sonic Corporation Blower & Air Knife System Clean Room Usage Case Case Published (Sonic0008)
Removing micro-particles that adhere to parts without a water washing process before entering the clean room presents a significant challenge. In most cases, the chips attached to the parts are micro-particles generated from the finished product, rather than dirt (foreign substances). Wiping and blowing off do not address the issue of micro-particles that are charged with static electricity. By using static elimination bars and air knives, it is possible to remove both micro-particles and static electricity. However, eliminating the water washing process for parts is a cost-effective idea, but the notion of blowing micro-particles out of the clean room seems to merely shift one problem to another. Sonic Corporation is the leading manufacturer that provides blowers and air knives as a system, as well as manufacturing and selling other accessories. Medical devices and semiconductor equipment, including clean rooms, represent one of the more challenging applications beyond general blow-off. Sonic Corporation is expanding its sales channels in the medical device field while conducting OEM for semiconductor manufacturing equipment. This case is part of that effort, and I hope it serves as a reference for solving your current issues.
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【Lechler】 (Case Study) Vario Spray II by Lechler - Minimal Quantity Spray System for Coating Seasonings (Reducing Running Costs, Environmental Measures, Improving Productivity)
【Lechler】Vario Spay II by Lechler Single-fluid spray nozzle system with pulse width adjustment function This system allows for the precise application of very small amounts of liquid using a single-fluid spray nozzle. It is characterized by the absence of variations in spray angle and particle size even when the flow rate changes. Moreover, since it does not use air to atomize the liquid, there is minimal liquid drift, creating a favorable working environment. - Turn-down ratio is approximately 10:1 - Up to 8 spray nozzles can be used with a single controller - Does not require air for atomization - Constant (stable) spray angle - No variation in particle size (stable) - Wear-resistant valve Main applications: - Bacteria eradication (alcohol application) - Application of edible oils - Humidification of products baked in food ovens - Oil application on iron plates - Application of vitamins and low-viscosity sugar solutions - Scratch prevention for glass bottles - Humidification of fiber materials - Humidification of rotors - Water spraying on wood before decoration (to prevent warping) - Application of insecticides on natural fibers used as insulation for automobile door panels - Protection of components in soldering processes This case study involves the application of seasonings.
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Sonaer (Example) Sonia Corporation's ultrasonic spray nozzle for applying small amounts of fragrance.
Using liquids for small-scale fragrance application is one of the very challenging applications. With a pressurized method, the yield is poor, and liquid tends to splatter around the application area. With an ultrasonic method, the atomized liquid falls under its own weight, allowing for a gentle application on the workpiece. Here, we will introduce examples that utilize this characteristic.
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[Sonic] (Case Study) Water Removal Drying Device / Water Removal Drying Before Painting - Sonic Corporation Blower & Air Knife System Case Study Included (Sonic0007)
The process of washing → drying → painting is a common flow in various manufacturing processes. This time, we will present a case where there was an issue with the "drying" in the "washing, drying, painting" sequence!
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Lechler (New Product) Launch of the Lechler-made tank cleaning nozzle (MaxiSpinner2)
The new product, the MaxiSpinner2 tank cleaning nozzle from Lehira, is a sibling product to the MiniSpinner, MicroSpinner, and NanoSpinner. The MaxiSpinner2 is the largest product in this series and features effective cleaning and a durable bearing structure. The MaxiSpinner2 is made entirely of SUS316L and can be used at high temperatures of up to 250°C. If you have any questions or inquiries about this product, please contact our staff.
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Lechler (Case) Lechler Company's two-fluid spray nozzle Quality control of packaging materials
The Lehira company's air-operated spray nozzle (two-fluid micro-spray nozzle) supplies a mist-like spray by colliding air and liquid. Various nozzle designs are available depending on specific applications. Flat air spray nozzles are sometimes used for painting or cooling. They are also used in locations where a wide linear pattern is needed, such as on conveyors. Full cone air spray nozzles are preferred for applications that require a relatively narrow and deep annular pattern. They are particularly suitable for cooling exhaust gases, temperature regulation of gases, and humidification. There are two methods for mixing liquids: internal mixing and external mixing. The internal mixing type is ideal for using water with few impurities or low-viscosity liquids. The external mixing type causes the liquid to collide with air after passing through the nozzle orifice, creating a mist. There are three types of power: gravity-fed, siphon type, and pressure type. This case study involves quality control of packaging materials using a two-fluid spray nozzle.
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【Sonaer】 (Example) Sonia Corporation's ultrasonic spray nozzle for small spherical shaping.
[Sonaer] (Case Study) Ultrasonic Spray Nozzle by Sonia Corporation Would you like to create microspheres using an ultrasonic spray nozzle? How the ultrasonic spray nozzle works: At the center of the probe is a piezo ceramic that converts electrical signals into mechanical vibrations. These vibrations are amplified during the step that forms the tip of the probe. They then reflect against the piezo ceramic, creating standing waves with the outgoing waves. Such standing waves function similarly to a pump that draws liquid into the center of the probe. Sonia's atomizer probe is designed to spray liquid continuously. In other words, it prevents backflow of standing waves that could cause sudden bursts of liquid known as "flushing." Due to its center floating tube design, backflow does not occur even at low flow rates. For smooth water supply, it is recommended to use gear pumps, syringe pumps, or extrusion-type pumps. Would you like to create small spheres using this ultrasonic spray method? This case study is about those microspheres.
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[Sonic] (Example) Water Drainage Drying Device Sonic Corporation's Blower & Air Knife System for Drying Water from PET Bottles
If the blower's capacity does not match the length and opening of the air knife, proper water drainage drying cannot be achieved. Sonic Corporation is the leading manufacturer that can consistently provide products ranging from blowers to air knives and other accessories. For over 30 years, we have been working with food and beverage manufacturers on the eternal theme of "water drainage drying," and our achievements are recognized worldwide. We have solved water drainage drying issues for various shapes of workpieces, including cans, bottles, PET bottles, and retort pouches. This case study focuses on the water drainage drying of PET bottles.
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Sonaer (Example) Sonia Corporation's ultrasonic spray nozzle for fuel cells
【Sonaer】Ultrasonic Spray Nozzle Ultrasonic vibrations generated by piezoelectric ceramics are transmitted to the spray nozzle (atomizer/nebulizer), where they vibrate the liquid film. This vibration forms fine particles for spraying (atomization/application). Unlike conventional spray nozzles, the liquid is supplied without pressure. "No pressurized liquid" means "no splatter or rebound," resulting in no waste of the applied liquid and eliminating the need for large booths. This case study involves fuel cells.