The case study of the Lechler multi-channel jet (air nozzle) is published on MEKASYS. Cost reduction case https://www.mekasys.jp/case-study/detail/?id=111 Noise problem resolution case https://www.mekasys.jp/case-study/detail/?id=112 We will continue to update reference cases as needed, so thank you for your support.

By rotating the air knife, optimal water removal/drying of complex shapes is achieved! The Sonic Corporation's rotary air knife (patented) was developed for water removal (blow-off) and drying of parts with complex shapes. The gaps in the air knife are angled at 15° relative to the rotating axis, allowing high-speed air to be ejected while changing the blowing surface at regular intervals against the areas for water removal and drying. This effectively removes water/drying by allowing a single air knife to pass over the uneven parts and sides of the workpiece multiple times. The rotary air knife can reduce energy costs compared to water removal/drying performed by several air knives. Additionally, it saves space as the installation of multiple air knives is unnecessary.

[Sonia Corporation] Sonia Corporation High-Temperature Ultrasonic Spray Nozzle In addition to standard products, Sonia Corporation also offers high-temperature ultrasonic spray nozzles. The usable temperature can reach approximately 530°C at ambient temperature. ≪Specifications≫ Model Numbers: HTWS30K / HTWS40K / HTWS40KE Frequency: 30kHz / 40kHz Flow Rate: 30 kHz (0~100ml/min) / 40kHz (0~50ml/min) Average Particle Diameter: 40kHz (approximately 26µm) ≪Basic Principle≫ Spraying fine particles without pressure! Atomization through the vibration of piezoelectric ceramics!! Low power consumption and inexpensive energy costs!! Ultrasonic waves generated by the vibration of piezoelectric ceramics are transmitted to the spray nozzle (atomizer), where they vibrate the liquid film to form extremely fine particles for spraying. Liquid can be supplied and fine particles can be sprayed without applying pressure. The flow rate varies by model, but it can accommodate a wide range from a minimum flow rate of 10ml/min to a maximum of 100ml/min. Since no pressure is applied to the liquid, there is very little scattering or liquid rebound, eliminating waste of the applied liquid.

The POP-UP nozzle (rotating type) is an extremely optimal product for cleaning the entire tank and the inside of its piping. It can be mounted on the walls of tanks and pipes, and only extends from the nozzle tip under water pressure during operation, making it a revolutionary product. Seeing is believing. Please be sure to check out this animation. ≪Basic Information≫ It is used installed horizontally within the wall. The rotating nozzle pops out from the housing at a certain water pressure. The PopUp Whirly is ideal for cleaning pipes and foam spraying. The material used is mainly SUS316L. The recommended maximum tank diameter is up to 2m. The recommended pressure is 0.5MPa (normally 0.2MPa). ≪Approval Standards≫ FDA (U.S. Food and Drug Administration) Compliant with EC Regulation No. 1935/2004 Custom products with ATEX (explosion-proof type) are also available. ≪Main Industries of Use≫ Food and beverage industry Pharmaceutical industry Chemical industry

Lechler Spray Drying Nozzle Commonly known as: DryMASTER Lechler has over 140 years of history and experience. Positioning itself for challenges in new fields, the company has developed and begun selling a spray nozzle specifically for powder drying. Creating uniform powders through spray drying required various innovations. Additionally, the DryMASTER nozzle can be used for countless applications. It is suitable for powder production in food and can also be used in pharmaceuticals. It complies with FDA (U.S. Food and Drug Administration), EC No. 1935/2004, and GB4806 standards. A groundbreaking initiative of this product is the Lechler Carbon Recycling Program, which considers SDGs (Sustainable Development Goals) and focuses on recycling consumable carbon materials. In other words, it aims to recycle consumables. This is a first in the nozzle industry. This product is different from conventional nozzles!

Lechler Spray Drying Nozzle Commonly known as: DryMASTER Lechler, with over 140 years of history and experience, has positioned itself to challenge new fields by developing and starting the sale of spray nozzles specifically for powder drying. Creating uniform powders through spray drying required various innovations. Additionally, the DryMASTER nozzle can be used for countless applications. It is suitable for food powder production and can also be used in pharmaceuticals. It complies with FDA (U.S. Food and Drug Administration), EC No. 1935/2004, and GB4806 standards. A groundbreaking initiative of this product is the Lechler Carbon Recycling Program, which considers SDGs (Sustainable Development Goals) and focuses on recycling consumable carbon materials. In other words, it aims to recycle consumables. This is a first in the nozzle industry. This product is different from conventional nozzles!

【Lechler】Lechler's Spillback Nozzle We have started video distribution on YouTube. 【Lechler】Lechler's Spillback Nozzle (Product Description) Features: - The best spray nozzle that allows variable flow rate with constant supply pressure - Usable over a wide range with a turn-down ratio of 1:10 - Very little variation in particle size Main Applications and Industries: 【Cooling】 - Clean centers (incinerators) * Cooling towers and cooling towers before heat exchangers and bag filters - Exhaust gas treatment in cement plants - Exhaust gas treatment in steelmaking ◆◆ Overview of Lechler GmbH ◆◆ Lechler GmbH, a German manufacturer of industrial precision nozzles, has been in operation since 1987 in Stuttgart and has been manufacturing optimal proposals and nozzles through trial and error with customers for about 140 years, taking the customer's perspective and responding to their needs. In other words, on the hardware side, we provide improved designs of spray nozzles, and on the software side, we offer consulting for the installation position of spray nozzles, operating conditions, and optimal nozzle selection.

We have started distributing CAD data for the multi-channel jet (air nozzle), excluding some parts. We kindly ask you to consider this opportunity. Target products: FL-600M4 FL-600M5

We have started distributing CAD data for the multi-channel jet (air nozzle), excluding some parts. We kindly ask you to consider this opportunity. Target products: FL-600E FL-600H FL-600A FL-600ST FL-600STW FL-600SY

We have started distributing CAD data for the multi-channel jet (air nozzle), excluding some parts. We kindly ask you to consider this opportunity. Target products: FL-600R FL-600Z FL-600M

Various spray nozzles are required for semiconductor cleaning equipment. High-efficiency cleaning is necessary to prevent quality degradation during wafer cleaning. Additionally, when cleaning with liquids (such as pure water or chemicals), precision spray nozzles are required. Many spray nozzles are used. Furthermore, in addition to conventional pressurized spray nozzles, the use of ultrasonic (megasonic and ultrasonic) cleaning has been increasing recently. This time, we present examples using precision spray nozzles from Lechler and ultrasonic spray nozzles from Sonosys. Both companies have numerous achievements with renowned semiconductor equipment manufacturers. We would be grateful if you could consider them.

Use expensive liquids without waste with a gentle application! The amazing features of the ultrasonic spray nozzle!! 【Sonosys】 Ultrasonic spray nozzle manufactured by Sonosys Sonosys's main product is ultrasonic cleaning devices, specifically targeting the semiconductor industry. (Megasonic) The product created using ultrasonic technology is the 'ultrasonic spray nozzle.' Its structure consists of a spray nozzle combined with an ultrasonic oscillator for unpressurized fine particle spraying. Ultrasonic vibrations from piezoelectric ceramics are transmitted to the spray nozzle (atomizer), where they vibrate the liquid film, forming and spraying fine particles. Liquid is supplied without pressure, allowing for the spraying of fine particles. Since no pressure is applied to the liquid, there is very little splatter or rebound, eliminating waste of the coating liquid and making large painting booths unnecessary. This achieves reductions in capital investment and running costs. As the first case study, we focused on improving the manufacturing line for non-woven fabric. We hope you will take the time to read it.

Lechler Agricultural Spray Nozzles and Accessories We have started an internal virtual exhibition of agricultural spray nozzles and accessories by Lechler GmbH (the official distributor in Japan), a product handled by Tick Corporation. The purpose of this virtual exhibition is: - A new initiative for 2022 - New product information (3 types) We would be grateful if you could take this opportunity to view it.

Low Flow Ultrasonic Spray Nozzle (Atomizer) The low flow spray nozzle (atomizer) manufactured by Sonia is designed to apply droplets (particles) of various viscosities in micron and submicron sizes without over-applying them to small parts. The nozzle shape comes in two types: flat and wide nozzle tips. It is suitable for concentrated application using an ultrasonic spray nozzle and a pinpoint air transport fixture (custom order), as well as for transporting very small droplets (particles). These spray nozzles can be easily applied to applications where coating control and uniform films are required. The spray nozzle is lightweight and ideal for coating systems using robots. The main body of the spray nozzle is made of stainless steel. *Custom micro-feed tubes are suitable for low flow application and are available in stainless steel or PTFE fluororesin. The spray nozzle can be equipped with a spray shaper for pinpoint spraying or a wider spray for better coating control. *Micro-feed tubes are optional items.

Introducing the second-generation tank cleaning nozzle "Spinner2" designed with hygiene in mind! Manufactured by Lechler, the Spinner 2 tank cleaning nozzle features an automatic cleaning design that prioritizes hygiene. The second-generation Spinner2 is classified as cleaning class 2. By using SUS316L, a material highly resistant to corrosion, for all components, it has achieved a maximum heat resistance of up to 250°C. This allows for a wide range of applications and uses. The product is available in four types: NanoSpinner2 / MicroSpinner2 / MiniSpinner2 / MaxiSpinner2. It complies with FDA (U.S. Food and Drug Administration) and (EC) No. 1935/2004 standards. Note: ATEX specifications are also available for this product. Supply in NPT thread standards is also possible. If you have any questions regarding this product, please feel free to ask.

In a video from Schrage Rohrkettensystem GmbH, a conveyor system company in Germany, there is footage of our products, the tank cleaning nozzles and spray nozzles (flat nozzles) made by Lehner. The tank cleaning nozzles significantly contribute not only to tank cleaning but also to the cleaning of conveyors and enclosed piping.

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System [Centrifugal Blower] The blower manufactured by Sonic utilizes unique technology to produce a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large airflow is non-pulsating and can be supplied continuously. [High-Speed XE Air Knife] The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS versions are also available. The standard air supply port is 3", but 2" and 1" types are also available. [Peripheral Equipment] We also provide hoses for piping, fixing fixtures, clamps, Y-venturi, and more. *This is a case study of complete drying (water droplet removal) of strip-shaped thin steel plates.

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 The blower manufactured by Sonic uses unique technology to generate a large volume of air with energy efficiency compared to compressors and conventional blowers. The produced large airflow is non-pulsating and can be supplied continuously. 【High-Speed XE Air Knife】 The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS models are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixing jigs, clamps, Y-venturi, and more. *This is a case study of drying balls used at a golf driving range after washing.*

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 Sonic's blower, utilizing unique technology, generates a large volume of air with energy efficiency compared to compressors and conventional blowers. The produced large airflow is continuous and non-pulsating. 【High-Speed XE Air Knife】 The high-speed XE air knife, improved from the traditional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS versions are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixed jigs, clamps, Y-barters, and more. *This is an example of removing hydrogen peroxide adhered to food-grade plastic film.*

【Sonosys】 Ultrasonic spray nozzle manufactured by Sonosys. We conducted atomization tests using electrical signals.

Sonic Water Droplet Removal System (Blower & Air Knife System) Sonic Corporation Blower & Air Knife System 【Centrifugal Blower】 The blower manufactured by Sonic utilizes unique technology to produce a large volume of air with energy efficiency compared to compressors and conventional blowers. The generated large airflow is non-pulsating and can be supplied continuously. 【High-Speed XE Air Knife】 The high-speed XE air knife, which improves upon the traditional Tear Drop shape, achieves high work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. We offer a wide variety of options for air knife piping installation, air supply locations, positions, directions, and lengths. The standard model is made of aluminum, but SUS models are also available. The standard air supply port is 3", but 2" and 1" types are also available. 【Peripheral Equipment】 We also provide hoses for piping, fixed jigs, clamps, Y-barters, and more. *This case study involves the removal of water droplets from printed circuit boards.*

【Lechler】Lechler Air Nozzle (Multi-Channel Jet) Air is used for water removal, drying, blowing off, etc., using compressed air. Are you concerned about the sound of this air? What are the noise reduction measures using air nozzles? Noise issues can have a negative impact on workers. We would greatly appreciate your consideration of this matter. 【Features】 In various industries, air plays an extremely important role in drying, cooling, transporting, blowing off, cleaning, mixing, and opening packaging bags of workpieces. It is undoubtedly contributing to the economic efficiency of production processes through the use of air, and its applications still have no limits. However, the production of air incurs significant costs, and during use, it generates high-frequency noise that adversely affects the hearing of workers. Therefore, air nozzles that consume as little air as possible and operate at low noise levels are in demand. Lechler will utilize all accumulated nozzle technology and years of experience and achievements to solve this problem. Additionally, we are always available for consultation for users who require solutions in special cases.

【Lechler】Lechler tank cleaning nozzles - A video has been added to YouTube. Additional products: - Xact Clean HP+ - Maxi Spinner 2 - Whirly 2 Exhibition Information Exhibiting at the 6th Drink Japan Location: Makuhari Messe Date: October 13 (Wed) - 15 (Fri) Booth: 7-11 We will be showcasing the above products on the day. Thank you.

Thank you very much for your continued support. We have updated our company's YouTube channel. We would be grateful if you could take a moment to view it when you have the time. 【Update Details】 - Lehira's tank cleaning nozzle, second generation tank cleaning nozzle Whirly 2 (standard version) - Lehira's tank cleaning nozzle, second generation tank cleaning nozzle Whirly 2 (video confirming the cleaning around the piping with riboflavin spray) *Please check the "Update Video" listed at the bottom of the YouTube video. If you have any questions, please feel free to contact our staff.

Introducing the Lechler tank cleaning nozzle "Spinner 2," designed with hygiene in mind and equipped for automatic cleaning. The second generation Spinner 2 is classified as cleaning class 2. By using SUS316L, which is highly resistant to corrosion, for all components, the maximum heat resistance has been increased to 250°C. This allows for a wide range of applications and uses. The product is available in four types: NanoSpinner2, MicroSpinner2, MiniSpinner2, and MaxiSpinner2. It complies with FDA (U.S. Food and Drug Administration) and (EC) No. 1935/2004 standards. Note: ATEX specifications are also available. Supply in NPT thread standards is also possible. If you have any questions regarding this product, please feel free to ask.

In the food and beverage (and other pharmaceutical) industries, there are many processes for removing water droplets. Are you having trouble with that method? The combination of blowers and air knives is used for water droplet removal, blowing off water, drying, and transportation. This time, we present a case study on water droplet removal from PET bottles, which is a specialty of Sonic Corporation and our company. Sonic Corporation is a manufacturer specialized in methods for removing water droplets, blowing off water, drying, and transporting using blowers after cleaning. Recently, it has been used in a variety of industries for drying semiconductor components, removing water droplets from automotive parts, and removing water droplets from steel plates. If you are facing the issue of "water droplet removal," please do not hesitate to contact us.

Sonic Corporation's Blower & Air Knife System (Droplet Removal (Draining) Drying Device) Featured in Magazines Sonic Corporation is a blower manufacturer that has effectively transformed large volumes of air produced by blowers into high-speed air, successfully removing water droplets with that power. This time, the experience and achievements accumulated over the years have been highlighted in various specialized magazines. We would be grateful if you could take a moment to view it when you have time.

【Lechler】 Lechler spray nozzle Air nozzle (multi-channel jet) Main features include: - Low noise - Energy saving - High functionality These three pillars have been taken into consideration in this product. = Noise issue = This problem is solved by blowing air that has become laminar from the tip of the air nozzle. If the air interferes with each other or if the internal structure is simple, this issue cannot be resolved. = Energy saving = Similarly, blowing with turbulent flow means using more electricity (running costs). By blowing with laminar flow, it is possible to generate a strong impact force. In other words, if the same level of impact force is required, the pressure can be reduced. = High functionality = It is also possible to obtain a strong impact force with laminar flow, which means that the effective reach of the blown air can be extended. Producing air incurs costs. Additionally, using the air nozzle (air gun) can create high-frequency noise that negatively affects the hearing of the operator. Please consider Lechler's air nozzle as one solution to these issues.

【Sonic】Sonic Corporation Blower & Air Knife Water droplet removal (draining) and drying equipment are solved with blowers! Sonic's blower is a centrifugal blower. However, it significantly differs from ordinary blowers in that it achieves a large airflow by rotating at high speeds. Additionally, by rapidly converting that large volume of air at the air knife outlet, it blows out pressurized air. By skillfully and effectively utilizing that air, it removes water droplets from complex workpieces. Product Overview: - Recommended as an alternative to blowers (fans) for draining/drying/blowing using compressed air (compressor) - Compared to compressed air, it can significantly reduce electricity consumption ≪To generate the same airflow, compressed air requires several tens of times the horsepower.≫ Features: - The centrifugal blower provides a continuous supply of steady air without pulsation. Maintenance is also easy. - The air knife efficiently and uniformly blows the large volume of air generated by the blower. - Reducing electricity consumption leads to a reduction in CO2 emissions.

【Lechler】Tank Cleaning Nozzle by Lechler: Whirly2 and HygienicFit A new member has joined the tank cleaning nozzle lineup from Lechler. It's the Whirly2. This product features a design that enhances hygiene. Additionally, it enables effective cleaning with a powerful flat spray (fan-shaped spray). At the same time, to further strengthen hygiene, Lechler has also started selling the HygienicFit adapter. This adapter is designed to match the hygiene standards of Lechler's rotating spray nozzles, allowing the adapter itself to be kept clean. As part of this product promotion, Lechler has launched an online showroom. Seeing is believing. We invite you to take a look. The catalog (Japanese version) is scheduled to be uploaded soon. If you have any questions about this product, please feel free to contact us.