ティックコーポレーション 本社 Official site

"Sonic" drying is Sonic! We are introducing success stories and photos. [Simplified version]

【Publication Content】 ○Success Stories →Labeling Issues →Steel Industry [Removal of Residues on Plates] →Drying of Automotive Cylinders →Propane Gas Cylinders Not Fully Dried →Removal of Residual Water After Cleaning Contact Lens Pallets ○Photos ●For more details, please contact us or refer to the catalog.

Improved air knife of the traditional Tear Drop (tear-shaped) design! Enhanced blowing efficiency!!

【Standard Specifications】 Air Supply Port: 3" (2" and 1" are also available) Slot Lengths: 51mm, 153mm, 305mm, 458mm, 508mm, 610mm, 762mm, 915mm, 1067mm, 1220mm, 1524mm, 1829mm, 2134mm, 2439mm *Custom lengths can also be provided according to your company's specifications. Material: Made of aluminum (SUS material is also available.) Operating Temperature: -40℃ to 135℃

A specialized blower for draining/drying that uses a small motor to spin at high speed and create a large airflow!

【Standard Product Specifications】 - Sonic 70 (Flow rate: 2~20 Nm3/min) - Sonic 85 (Flow rate: 2.4~24.1 Nm3/min) - Sonic 100 (Flow rate: 2.83~28.33 Nm3/min) - Sonic 150 (Flow rate: 4.25~35.4 Nm3/min) - Sonic 200 (Flow rate: 5.67~56.67 Nm3/min) - Sonic 300 (Flow rate: 8.5~70.8 Nm3/min) 【Special Blowers】 - VT blower with temperature variable device 【Accessories】 - HEPA filter - Cool Air (air cooling device) - Y Verter (air switching device) - Smart Tunnel (for beverages only) - Soundproof box - Piping and various other mounting accessories are available.

It has been proven to be the most cost-effective solution.

[Content] [Problem Solving] ○ Sonic Corporation proposed to install the rotating air knife diagonally from top to bottom for blowing from above, and the standard air knife horizontally. ○ It has been proven that the rotating air knife is suitable due to the low production speed and the complex shape of the engine block. ○ The rotating air knife can achieve a rotation speed of 200 rpm. ○ By rotating the air knife and then blowing, it can deliver multiple high impacts to the surface of the parts with a single air knife. ○ This technology has been proven to reduce horsepower and provide the most cost-effective solution while utilizing limited space. ● For more details, please contact us or download the catalog.

I have made it possible to repeatedly position the air knife.

[Content] [Problem Solving] - Proposed 12 units of Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom 13" Sonic XE air knives. - The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. - Test results for contamination showed that Sonic's HEPA filters maintained the requested 0.3μ as required by the customer. - Custom Sonic air knives were manufactured to fit the enclosures of existing air knives, allowing for repeated positioning of the air knives. For more details, please contact us or download the catalog.

There was no need for additional construction, and it fit into the existing production line.

[Content] [Problem Solving] ○ Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature from the air knives. ○ The revolutionary design concept of Sonic's VT aims to utilize the pressure heat from the blower by partially circulating air. ○ The exit temperature from the air knife will be approximately 45°C to 50°C. ○ This method does not require an external thermal system. ○ The air knife is installed about 10mm away from the bottle, allowing the bottle to pass through at a wind speed of approximately 9,300m/min. ○ The high-speed wind and heated exit temperature melt the ice and turn the remaining moisture into mist. ○ As a result, the bottles can be completely dried. ○ The air knife is mounted on Sonic's fully detachable bracket, allowing for replacement without the use of tools. ○ It fits into the existing production line without the need for additional construction. ● For more details, please contact us or download the catalog.

Tilt the two air knives slightly and present a blowing method that focuses on the body and upper part.

[Technical Solutions from SONIC] ○ SONIC has tilted two air knives slightly and proposed a blowing method that concentrates on the body and upper part. ○ A third knife is used to remove water from the bottom. ○ The same design used for drying fenders supplied to a major American motorcycle manufacturer has been adopted. ○ The gap or slot of the air knife can be adjusted in length to allow for a wider gap. ○ While maintaining the standard gap, the knife gap can be separately adjusted at the top and bottom to hit the handle and the lower ring. ○ Not only does the wind hit the body of the tank effectively, but it also reduces the required power. ○ To further reduce costs, it was suggested to use ABS piping instead of plated steel pipes. ○ By installing this air knife, immediate results were achieved in removing residual water. ○ The wind speed at the outlet of the air knife is 340 MPH, so results are consistent regardless of day or night. ● For more details, please contact us or download the catalog.

Non-contact water removal and drying of wire cables using Sonic Corporation's blower and air knife.

【Application Success Case】 ○Problem → Due to a rapid increase in line speed, the conventional method became costly and inefficient. → If the cable is not completely dried, the inspection machine misidentifies it and judges it as a defective product. ○Solution → Due to the high-speed production of 3000 feet/min (900m/min), Sonic recommended the SP dryer. → This is a drying device housed in a box featuring air knife technology (XE 42” long) that achieves energy savings with a centrifugal blower (Sonic 150, 20 horsepower). ○Conclusion and Benefits → There was no downtime during installation. Installation, setup, trial operation, and verification took only one day. → The additional installation of a new spark tester was no longer an issue. → Not only did they improve their quality, but they were also able to increase production speed through enhanced drying efficiency. ● For more details, please contact us or refer to the catalog.

Using it before the final drying provided results that exceeded expectations in terms of drying effectiveness.

[Content] [Problem Solving] ○ Operated by Sonic100 (15 horsepower motor) ○ Long steel plates flow under the air knife at 1.22m/min to 3.05m/min ○ The width of these steel plates ranges from 48” to 96” (1.22m to 2.44m) ○ Typically, this line operates for several days in two shifts and then stops for several days ○ Basically, it runs continuously without stopping during the given shifts ○ To provide customers with unparalleled satisfaction and blow away a lot of residual water, using it before the final drying has achieved drying effects beyond expectations ● For more details, please contact us or download the catalog.

A product that suppresses water splashing generated during the inspection, printing, labeling, and water drainage/drying of filled PET bottles, cans, bottles, and pouches before packaging.

The standard Sonic SMART Tunnel module is available in sizes 24", 48", 72", and 96" (optional: up to 120" with noise levels below 80dBA). Future product additions and line speed changes can be easily accommodated (support for full-length extensions or soundproofing). Noise levels can be reduced by 7 to 10dBA (optional to achieve below 80dBA). The standard air knife bracket requires minimal adjustments to fit the size of dedicated containers. With the separately sold indexed three-axis air knife bracket, various sizes of containers can be dried, and adjustments are easy. It comes with a sealed water droplet collection tray. Due to the aerodynamic tunnel design, there is less chance of re-wetting the workpiece from secondary splatter. The inspection panel is lightweight and can be easily lifted. No hinges or latches are needed for bending or securing. A complete piping and hose kit for the Sonic blower is included. No processing of the conveyor is required except for cutting the side rails. The enclosure can be easily installed even if it is away from the tunnel, allowing easy access to blowers and filters installed on the floor. No lifting or crane is needed for tunnel installation. The tunnel can be installed while the existing conveyor is in operation. Noise reduction.