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I have added a page titled 'What is SEM-EDS (SEM-EDX) Analysis? From Principles to Examples of Elemental Analysis, Foreign Substance Analysis, and Residue Analysis.'
In the manufacturing environment of electronic devices, quality issues can arise due to foreign substances and residues. SEM-EDS analysis is widely used as an analytical method to help identify the causes of these issues. This article will introduce the basic principles of SEM-EDS, what can be understood from the analysis, and specific case studies of the analysis.
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Added a page on '10 Examples of Circuit Board Defects: From Cause Analysis to Preventive Measures'.
Defects in the substrate are a serious issue that greatly undermines reliability. In this article, we will discuss 10 common defects that can occur in substrates, including those arising from soldering and assembly processes, as well as defects caused by chemical factors. We will explain the technical background, assessment methods, and countermeasures from the perspective of cleaning.
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Added a page on the causes and countermeasures of substrate corrosion: an explanation from the occurrence mechanism to analysis methods.
The circuit board, often referred to as the heart of electronic devices, plays a crucial role in determining the overall quality of the product. However, corrosion of the circuit board directly leads to issues such as circuit shorts and disconnections, which can reduce the reliability of electronic devices. In this article, we will explain how corrosion of the circuit board occurs, its mechanisms, preventive measures, and methods for identifying the causes in the event that corrosion does occur.
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A page on "Basic Knowledge of Analysis" has been added.
In recent years, electronic devices have been miniaturized, made more densely packed, and designed for higher voltages, especially in the automotive and power device sectors, where long-term use under harsh conditions is assumed. Under such conditions, even trace residues on devices can lead to corrosion, ion migration, and insulation degradation, ultimately resulting in market failures. Furthermore, changes in flux composition and the diversification of materials have made the nature of residues more complex than before. Against this backdrop, the importance of post-cleaning analysis is increasing. Cleaning is the process of removing flux residues and contamination, but to objectively demonstrate whether removal has been successful, verification through analysis is essential. While cleaning is a process of removal, analysis can be seen as a process that substantiates the results.
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A page for "IPA (isopropyl alcohol) alternative cleaning agents" has been added.
IPA (isopropyl alcohol) is an alcohol-based cleaning agent widely used for cleaning electronic components and equipment. However, in recent years, there has been an increasing demand for alternatives due to limitations in cleaning power, safety concerns, regulatory compliance burdens, and stable procurement. As a substitute for IPA, Zestron offers products that achieve both high cleaning power and safety. We support quality improvement and work environment enhancement across a wide range of applications, from flux cleaning to equipment maintenance. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.
Aboutゼストロンジャパン
【Water-based flux cleaning agent manufacturer】 From cause investigation to cleaning, a flux cleaning agent manufacturer evolving through analytical power.
Zestron is a global standard "flux cleaning agent manufacturer" based in Germany, with eight locations worldwide. Our cleaning agents are primarily environmentally friendly water-based cleaners that achieve a balance between cleaning performance and safety, while also enabling the reduction of organic solvents, VOCs, and overall usage to lower costs. At our technical center in Kanagawa, customers can choose from inline and batch-type spray cleaning equipment, as well as jet and ultrasonic devices, tailored to their needs, allowing them to test work cleaning under conditions equivalent to those in production environments. In parallel with the cleaning tests, we analyze cleanliness at our analysis center. Utilizing digital microscopes, FT-IR, ion chromatography, and SEM-EDX/EDS, we can detect flux residues that are often overlooked by visual inspection. After the tests are completed, our engineers will provide a technical report detailing recommended processes. *We generally offer support for cleaning process issues free of charge. If you have any requests or challenges related to flux cleaning, please feel free to contact us.







