What is the principle of ultrasonic cleaning? An explanation from the mechanism of frequency to equipment selection and operation.
We will introduce the role of ultrasonic cleaning, six tips and precautions for maximizing its effectiveness!
In the manufacturing process of industrial components, foreign substances remaining on the surface of parts or in fine gaps can significantly affect the reliability and yield of the products. Ultrasonic cleaning is one method of precision cleaning that can physically address such invisible fine dirt. However, if the ultrasonic cleaning device is not properly set up according to the material and shape of the workpiece, as well as the nature of the dirt, it may not only fail to achieve sufficient effectiveness but also carry the risk of damaging the workpiece. This article explains the principles and mechanisms of ultrasonic cleaning, as well as key points for selecting equipment and constructing the cleaning process. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*
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Zestron is a global standard "flux cleaning agent manufacturer" based in Germany, with eight locations worldwide. Our cleaning agents are primarily environmentally friendly water-based cleaners that achieve a balance between cleaning performance and safety, while also enabling the reduction of organic solvents, VOCs, and overall usage to lower costs. At our technical center in Kanagawa, customers can choose from inline and batch-type spray cleaning equipment, as well as jet and ultrasonic devices, tailored to their needs, allowing them to test work cleaning under conditions equivalent to those in production environments. In parallel with the cleaning tests, we analyze cleanliness at our analysis center. Utilizing digital microscopes, FT-IR, ion chromatography, and SEM-EDX/EDS, we can detect flux residues that are often overlooked by visual inspection. After the tests are completed, our engineers will provide a technical report detailing recommended processes. *We generally offer support for cleaning process issues free of charge. If you have any requests or challenges related to flux cleaning, please feel free to contact us.