Wireless 4-component rotary dynamometer (Wireless RCD)
Wireless 4-component rotary dynamometer with crystal piezoelectric sensor! Measures the 3-component forces and torque acting on rotating tools during cutting!
The wireless 4-component rotary dynamometer with crystal piezoelectric technology has four measurement ranges for each channel to ensure the best measurement quality, allowing adjustments to be made according to the settings during measurement to match the finishing and roughing processes. The analysis template can be adjusted as needed, enabling easy and rapid display and evaluation of large amounts of measurement data in batch analysis. 【Features】 ■ Accurately assesses the condition of tools, such as tool wear ■ Directly quantifies the mechanical load on the tools ■ Capable of measuring cutting forces and torque for complex and costly components, such as structural parts of aircraft and brisk components (parts that integrate blades and discs). *For more details, please download the PDF or contact us.
basic information
The measurement system consists of a sensor-integrated rotor (a rotary dynamometer for cutting force measurement) that can be directly attached to the machine's spindle, and a signal conditioner that wirelessly receives data from the rotor. The type of rotor required is selected based on the type of spindle on the machine. A piezoelectric 4-component sensor, a 4-channel charge amplifier, and a data communication element are integrated into the rotor, allowing for the measurement of radial forces Fx and Fy, axial force Fz, and torque Mz. To achieve the best measurement quality, each channel has four measurement ranges, and the settings can be adjusted according to whether finishing or rough machining is being performed. The signal conditioner is designed to support Ethernet connections. Parameter settings and data transfer to a PC can be performed through the same connection, and remote operation for starting and stopping measurements is also possible. The signal conditioner has an output signal of ±10V analog output for connecting the measurement system to the analog input of the machining center controller, accommodating various setups from fully automated composite machining to laboratory experiments.
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Model number/Brand name
Model 9170B...
Applications/Examples of results
Application The rotary dynamometer measures three orthogonal forces Fx, Fy, and Fz, as well as the torque Mz during the cutting process (especially during milling and drilling); - Measurement of mechanical load during cutting - Wear analysis - Optimization of cutting parameters - Calculation of material-specific constants (e.g., specific cutting force) - Optimization of tool shape and coating - Verification of cutting simulation - Process analysis of machining processes
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We will be exhibiting at MECT2025 in October!
Kistler will showcase two products for cutting and grinding processing. 【Quartz Piezoelectric Wireless Rotary Dynamometer】 The wireless rotary dynamometer, equipped with a quartz piezoelectric element, measures forces in three axes (Fx, Fy, Fz) and torque (Mz) with the highest precision. It transmits data wirelessly, allowing for easy use without any modifications to the processing machine. This is particularly effective in mass production processes that utilize multiple machines. 【Piezo Tool System PTS App】 By combining the wireless rotary dynamometer with the PTS App software developed for industrial use, we open up new possibilities for advanced measurement, process analysis, and optimization. It is equipped with all the necessary analysis and measurement functions to efficiently evaluate data, regardless of data volume. Detailed information about these new products will be presented at Hall 3, Booth No. 3B27. We invite you to visit our booth. We sincerely look forward to meeting you. 【Event Information】 MECT2025 October 22 (Wed) - October 25 (Fri) at Port Messe Nagoya Kistler Booth: Hall 3, Booth No. 3B27
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We will exhibit at Mechatrotech Japan 2023!
We are pleased to announce that we will be exhibiting at Mechatrotech Japan - MECT 2023, which will be held from October 18 to 21, 2023, at Port Messe Nagoya. We plan to showcase products such as rotary cutting power meters. This is a great opportunity to see our products up close, so please be sure to visit our booth! 【Exhibition Overview】 Date: October 18 (Wednesday) to 21 (Saturday), 2023 Time: 10:00 AM to 5:00 PM (until 4:00 PM on the last day) Venue: Port Messe Nagoya Booth Number: 3D85 Official Website: https://mect-japan.com/2023/ We look forward to seeing you at the venue and sincerely await your visit.
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Distributors
Kistler Japan is the Japanese subsidiary of Kistler Instrumente AG (Switzerland), which leads the world in piezoelectric crystal technology. For many years, Kistler has made significant investments in product research and development, achieving numerous revolutionary technological advancements and solving various measurement problems ahead of the world. Since its establishment in 1985, Kistler Japan has continued to provide a wide range of products, including piezoelectric sensors, strain sensors, charge amplifiers, and data processing/analysis software, as well as related equipment, technical support, and quality management services to customers in Japan and the Asia-Pacific region, based on its high technical capabilities backed by experience. *For a list of our products and the latest news, please visit our "Special Site." https://premium.ipros.jp/kistler/ *If you have any questions, please feel free to contact us through the "Contact Us" form below.