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Thermal spraying technology
Solving on-site issues with 'thermal spraying'! Numerous achievements in various industries, including chemical plants.
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[Case Study] Change from HCr Plated Roll to Ceramic Coating
By applying ceramic thermal spraying to the surface of the metal roll, maintenance and production yield are improved!
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[Construction Example] Regeneration of Mechanical Seals
Sleeves and shafts can also be repaired with thermal spraying at the same time! Mechanical seal repair and thermal spraying repairs are all carried out in-house consistently.
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[Construction Example] SUS thermal spraying on the bearing part, ceramic thermal spraying on the seal part.
By adopting thermal spraying on the contact surface of the lip seal of rotating machinery components, the lifespan of the parts is increased!
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[Construction Case] Achieved cost reduction and shortened delivery time by switching to thermal spraying.
Successfully reduced the cost and shortened the delivery time of sintered insulation parts! The strength of the parts has also increased, and they no longer break.
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[Construction Case] Restoration of Cast Iron Plates
Support for cylindrical squares is also possible! A case where costs were reduced compared to ceramic flat plates.
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[Construction Example] Alumina Thermal Spraying on Induction Heated Cu Coil
The insulation spraying on the induction heating coil significantly improves maintainability and durability.
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We provide thermal spraying technology (coating technology) adopted in rockets!
The thermal spraying technology adopted in the 1971 M-4S rocket "Tansei" enables the enhancement of functions in advanced machinery and the realization of free maintenance!
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Introducing a coating that revitalizes rotary joints!
We would like to introduce a coating that has been revitalized for the rotary joint as a wear prevention measure for the lip seal area!
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Introducing the coating for steel flingers!
Introducing a case study that solved the challenges of a company struggling with procurement and rising prices at a rolling mill manufacturer!
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Introducing a case study on the coating of steel wire drawing machine parts!
Introducing a case where we solved a customer's challenge of wanting to regenerate and reuse the worn-out rollers of a wire drawing machine with ceramic thermal spraying coating!
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Introducing a case study on the coating of carburized coils for automotive parts!
We received a request to extend the lifespan of quenching coils used in the manufacturing line, and we would like to introduce a case where this was solved with a ceramic thermal spray coating!
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Introducing a case study on the coating of automotive parts, specifically piston heads!
Introducing a case where the issue of preventing damage from piston head heat was solved with ceramic thermal spray coating!
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Introducing coating examples of film SCR and WC!
Introducing a case where the issue of eliminating transfer to the film due to scratches on the roll surface and improving wear resistance for long-term use was solved with coating!
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Introducing examples of coatings for steel and metal rolling shafts!
We introduce a case where we solved a customer's problem of rapid wear at the mounting part of the rolling rolls, which led to frequent repairs, by using ceramic thermal spraying for coating!
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Introducing examples of coatings for semiconductors and LCD components!
Introducing a case where damage and degradation of components (covering, thermal spraying on quartz, shower plate) inside the device caused by plasma were resolved!
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Introduction of Coating Case Studies for Chemical Plant "Shaft"
We will introduce a case where the lifespan was extended to about three times that before construction, contributing to maintenance-free operation!
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Understanding Thermal Spray Technology! Comprehensive Catalog of Ceramic & Metal Coatings
Comprehensive catalog available! A comprehensive coating catalog that explains the differences in material properties and thermal spraying methods.
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Japan Coating Industry Co., Ltd. Coating Handbook
No harmful substances used! It is a dry process and a coating method with a low environmental impact.
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Japan Coating Industry Co., Ltd. Business Introduction
The "always fresh" ceramic coating that NCI has continued to evolve.
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Various Surface Modifications: Technical Materials for Understanding Thermal Spraying
A presentation material explaining the "thermal spraying method," which can coat almost all materials, is a gift!
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Explanation of thermal spraying terminology
This is an explanation of thermal spraying terminology.
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Thermal spraying
High coating efficiency is achievable! In self-fluxing alloy thermal spraying, the adhesion rate is over 90%.
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Self-fluxing alloy thermal spray material
The materials that can be sprayed by NCI are not limited to ceramics.
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Rokido thermal spraying
A coating with high interparticle bonding strength can be obtained! There is less thermal impact on the base material.
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Rod-type thermal spray material
The interparticle bonding strength is high! It fully demonstrates the expected characteristics even under harsh conditions.
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Thermal Spray Q&A
This is a Q&A about thermal spraying.
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"Plasma spraying" allows for the addition of functions such as insulation, contamination resistance, and heat resistance!
[Nationwide Service Available] We can perform thermal spraying on a wide variety of parts! We provide careful support from proposal to thermal spraying, delivery, and aftercare in a consistent system.
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Oxide-based thermal spray materials
Introducing alumina, zirconia, and chromia, which are rich in heat resistance and chemical resistance!
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Release coating
It is possible to perform treatments that do not adhere even with adhesive tape. The high release properties are also beneficial for mold processing.
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