"ScanMaster" realizes high-performance remote welding.
An all-in-one scanner that can weld workpieces under optimal conditions through ultra-fast shape recognition.
■ A scanner optical system equipped with all functions for tracking, monitoring, and inspection. ■ All functions are consolidated into a single control device, making control from the PLC easy. ■ All settings, editing, and management can be performed through a GUI displayed on a single monitor, making operation easy. ■ Since ScanMaster controls all functions during processing, communication time for control from the PLC is reduced, significantly shortening processing time. ■ Not only XYZ correction but also control of welding trajectories and laser power based on the workpiece's gap, steps, and shape, aiming for zero welding defects. <Representative functions equipped in ScanMaster> - 2D scanner enabling dynamic processing - Motor-driven collimator for high-precision adjustment of laser focus - OCT for accurately measuring the height of the workpiece - LPM sensor for measuring laser power passing through the processing head - LWM for assessing processing quality during laser welding using plasma, temperature, and reflected light - Sensor camera for accurately detecting welding points through images - Light to brightly illuminate the workpiece and cross jet to prevent spatter adhesion
basic information
Wavelength range: 1030 to 1080 nm Maximum output: 6kW (CW) Collimator: Fc = 100, 125, 150 mm Focus: Ff = 255, 340, 460 mm [Keywords: Applications, Measurement items, Benefits, etc.] Disk laser, fiber laser, YAG fundamental wave, Disk, Fiber, Scanner, remote welding, seam tracking, seam search, welding monitor, FocusFinder
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Applications/Examples of results
Sealing of large battery cases Battery cells/modules Busbars Hairpins (segment coils) Fuel cell separators
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Photonix Osaka Exhibition - Light and Laser Technology Exhibition
We will be exhibiting at the Photonix Osaka exhibition held at Intex Osaka from May 14 (Wednesday) to May 16 (Friday), 2025. If you are interested, please come to the venue. ■ Products to be exhibited - Laser photo-thermal sensor from Enovasense - Chromatic aberration confocal 3D line sensor - ProCutter Prime variable laser spot diameter high-power laser cutting head - LWM laser welding monitoring device - CoaxPrinter coaxial wire head for metal 3D printer (complete package: with wire feeding, pyrometer, IDM) - ScanMaster high-speed shape recognition, parameter optimization, OCT, scanner welding - ScanWelder/WM new camera 1-axis oscillating head for seam tracking, high-speed image processing & shape recognition
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Free Seminar "Latest Monitoring Technologies in e-Mobility Processes"
In October, at Photonix 2023 held at Makuhari Messe, our Laser Equipment Division Manager, Tanaka, will give a lecture on "The Latest Monitoring Technologies in the e-Mobility Process." He plans to cover important topics such as film thickness measurement in calendaring, which is crucial in the manufacturing process of lithium-ion batteries, and examples of laser welding quality at electrode contacts. If you are interested, please be sure to attend.
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Presitech is a specialist in laser material processing and optical measurement technology. We are not just a supplier of systems and components, but a professional partner in ensuring a smooth processing process for our customers. We offer consultations from the foundational stage and accurately consult with customers on their requests and objectives. We understand that the key to success in unique processing processes lies in the four components of exhibition, monitoring, processing, and control. Only by doing so can we provide appropriate solutions for our customers' applications. Our high-quality products, such as laser processing heads, quality monitoring systems, and optical measurement systems for spacing/thickness measurement, allow customers to directly benefit from our decades of experience. Our optical sensors are characterized by the highest precision and dynamic adaptability. Furthermore, they detect accurate values even in high-speed measurements.