[Case Study] Initial Confirmation, Inspection Check during Line Switch
You can automate the application of double-sided tape on test boards and the initial inspection of assembled boards right after the start of assembly.
In the component mounting process of printed circuit boards, mistakes due to incorrect component sets or implementation program errors during model changes in the mounter equipment can lead to defects on a lot basis (lot out) if discovered late, resulting in significant losses. To prevent such mistakes, there are cases where components are temporarily mounted on a bare board with double-sided tape, and each one is measured and visually inspected with an LCR meter. This inspection is referred to as "first machine check," "setup change check," or "trial run inspection," but it requires the line to be stopped until the inspection is completed, which takes time and can reduce line operating rates. Additionally, when manually checking all small components on a densely mounted board, it is difficult to completely eliminate human error. Our company recommends automatic inspection using a flying probe tester as a method to make this task easier and more efficient. This allows for accurate and quick confirmation work after line changes. Customers considering improvements in operating rates through reduced switching times of mounting machines, reduced labor costs, and decreased risks of defective products are encouraged to consider implementation.
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Takaya is a leading manufacturer of flying probe testers in Japan, receiving high praise worldwide. Its areas of activity extend beyond the home appliance industry to a wide range of fields, including the medical device industry and automotive industry, which demand high quality standards, as well as the aerospace industry, which has very high entry barriers. We also welcome inquiries for trials/tests. If you have any concerns, please feel free to contact us.
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【Adopted Industries】 EMS, EMDS companies Semiconductor manufacturing equipment Communication infrastructure and servers Automotive, aircraft, and ships Medical devices Industrial machinery and robots FA machine tools Power generation and power systems
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Founded in 1894 as a textile company, Takaya Textile expanded and established its electronics division in 1966, beginning the assembly of transistor radios. Currently, in addition to contract manufacturing services (EMS) related to electronic devices, the company actively manufactures and sells in-circuit testers (printed circuit board inspection devices), RFID-related equipment (technology that enables information exchange through short-range wireless communication from IC information tags), and engages in IT consulting and system solutions, among various electronics businesses both domestically and internationally. We will continue to evolve as a corporate group that contributes to the development of society, with textiles and electronics as our two pillars.