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"Complete sealing of electronic components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding is gaining attention for the waterproof sealing of electronic components.

●What is Hot Melt Molding? It is a technology that demonstrates excellent sealing performance by directly injecting hot melt adhesive into electronic components. □Advantages of Adoption 1. Reduction in Processing Time Hot melt molding completes one molding cycle in about 10 seconds to several tens of seconds. Unlike potting, there is no need for curing time. 2. Reduction in the Number of Parts Unlike potting, hot melt molding does not require a case. This allows for a reduction in the number of parts and production processes. 3. Reduction in the Amount of Resin Used Hot melt molding can be shaped with minimal thickness that conforms to the inserted components. At Matsumoto Processing, we respond quickly to the reliability requirements of our customers' products by proposing optimal hot melts, modeling sealing shapes, designing and manufacturing molds, and prototyping. For customers wishing to introduce hot melt molding processes in-house, we provide comprehensive support including the manufacturing and sale of molding machines and molds, development of molding parameters, process startup assistance, and supply of hot melt adhesives. Additionally, for customers who wish to outsource hot melt sealing, we offer contract molding services.

Hot melt molding, which is gaining attention as a waterproof sealing method alternative to potting. Sealing is completed in just a few dozen seconds per cycle. Contributes to cost reduction!

What is hot melt molding? Advantages of hot melt molding How to get started with hot melt molding? We will answer such questions. ■Please download the catalog from below. Matsumoto Processing will respond quickly to your needs by proposing the optimal hot melt solution, modeling sealing shapes, designing and manufacturing molds, and creating prototypes based on your product reliability requirements. For customers wishing to implement hot melt sealing processes in-house, we provide comprehensive support including the manufacturing and sales of molding machines and molds, development of molding parameters, process startup assistance, and hot melt supply. For customers who wish to outsource hot melt sealing, we offer contract molding services at our factory.

"Complete sealing of electrical components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding is gaining attention for the waterproof sealing of electrical components.

Forming and sealing electronic components with a one-component thermoplastic adhesive that is free of unnecessary agents. By sealing and forming with the adhesive, it firmly adheres to the substrate (such as printed circuit boards) and prevents water intrusion. The material has a proven track record of use in environments ranging from -40°C to 150°C. Matsumoto Processing is capable of forming and sealing using hot melts based on polyamide, polyolefin, polyurethane, and polyester. Matsumoto Processing will propose the optimal hot melt, perform shape modeling, analysis verification, and prototype creation based on the characteristics required by the customer's product. For customers wishing to implement the process in-house, we provide comprehensive support including the production of forming machines, molds, development of forming conditions, startup assistance, and supply of hot melts. For customers who wish to outsource hot melt forming, we offer hot melt forming contract services at Matsumoto Processing's factory.

"Complete sealing of electrical components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding is gaining attention for the waterproof sealing of electrical components.

Our company consistently provides technical support under the customer-first philosophy, from product shape design and prototype mold design and manufacturing to prototyping in our lab, evaluation of prototypes, proposals for mass production processes, design and manufacturing of molding equipment, and support for mass production startup. Our in-house sales and technical staff, equipped with extensive experience in hundreds of cases and utilizing technologies such as 3D-CAD design, flow analysis, residual stress analysis, and strength analysis, will propose the most suitable materials for our customers. Additionally, using a specially developed flow analysis environment, we address a series of processes towards product commercialization, including optimization proposals for molding shapes, manufacturing of prototype molds, and prototyping evaluations in our lab.

Complete sealing of electrical components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation! Hot melt molding is gaining attention for the waterproof sealing of electrical components.

Examples of Contract Processing Customer 1: Coil Manufacturer They want to seal large coils for incorporation into equipment using hot melt, but with a production volume of about 10 units per month, they cannot expect to recover the investment even if they introduce a molding machine... → Contract processing with Matsumoto. Customer 2: Electronics Manufacturer They want to seal parts of HEMS-related devices with hot melt. They have a plan that spans a decade for widespread adoption, but for the first five years, the production numbers will be very low, and they want to refrain from capital investment. If production numbers increase steadily after five years, they would like to introduce equipment at that time. → Contract production with Matsumoto. Additionally, Matsumoto, which also handles equipment, provides peace of mind when it comes to equipment introduction. Customer 3: Home Appliance Manufacturer The model life is short, around one year, and they are unsure if the next model will also require hot melt sealing, so they cannot make capital investments. → Contract production with Matsumoto. Customer 4: Lighting Equipment Manufacturer There are significant fluctuations in production quantities, making it impossible to set up processes in-house. → Contract production with Matsumoto.

Complete sealing of electronic components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation! We offer contract processing for hot melt molding sealing.

Our company provides consistent technical support under the customer-first philosophy, from product shape design, prototype mold design and manufacturing, prototype evaluation, process proposals during mass production, to molding equipment design and manufacturing, and mass production startup support. Our factory has obtained ISO 9001/14001 certification. For customers with low production volumes or those who find it difficult to introduce equipment, as well as for development products where production quantity forecasts are uncertain, we can undertake sealing processing at our factory. Additionally, we also manufacture circuit boards and assemble harnesses according to customer requests. Please feel free to consult with us.

"Complete sealing of electrical components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding is gaining attention for the waterproof sealing of electrical components.

Our company provides comprehensive technical support under the customer-first philosophy, from product shape design, prototype mold design and manufacturing, prototype evaluation, process proposals during mass production, to molding equipment design and manufacturing, and mass production startup support. Our in-house technical sales staff utilize their extensive experience, which spans hundreds of cases, along with technologies such as 3D-CAD design, specially developed flow analysis, and residual stress analysis to offer optimal proposals.

"Complete sealing of electrical components in just a few dozen seconds. Ideal for waterproofing, dustproofing, and insulation!" Hot melt molding is gaining attention for the waterproof sealing of electrical components.

Hot melt molding is gaining popularity in automotive electrical components due to its excellent productivity and ability to contribute to miniaturization and lightweight design. Matsumoto Processing, after understanding the reliability requirements of our customers' products, provides optimal hot melt proposals, sealing shape modeling, analysis, mold manufacturing, and prototyping in a short period. For customers wishing to introduce hot melt sealing processes in-house, we offer comprehensive support including the manufacturing and sale of molding machines and molds, development of molding parameters, process startup assistance, and supply of hot melt materials. For customers who wish to outsource the hot melt sealing process, we provide contract molding services at our own factory.

"Complete sealing of electronic components in just a few dozen seconds. Waterproof, dustproof, and insulated." A sealing method for electronic components that replaces potting = hot melt molding.

Our company provides comprehensive technical support under the customer-first philosophy, from product shape design, prototype mold design and manufacturing, prototype evaluation, process proposals during mass production, to molding equipment design and manufacturing, and mass production startup support. Our in-house technical sales staff utilize their extensive experience, which spans hundreds of cases, along with technologies such as 3D-CAD design, custom-developed flow analysis, and residual stress analysis to make optimal proposals.

We solved the request to tidy up the internal wiring of the enclosure with hot melt molding!

For more details, please refer to the catalog or feel free to contact us.

Introduction to the hot melt molding method that completes 4 waterproof connectors in 30 seconds.

<Conventional Method Rubber Bush> - Pass the rubber bush through the core wire before crimping the terminal. Insert it into the connector. - The rubber bush becomes an obstacle, making automatic terminal crimping impossible, so the more cores there are, the more difficult the work becomes. ↓ <Hot Melt Molding> - No rubber bush required. - After crimping the terminal with an automatic machine, insert it into the connector. Arrange 4 of them on the mold and start the cycle. - 4 waterproof connectors are completed in 30 seconds. *For more details, please refer to the catalog or feel free to contact us.

LED module waterproof sealing! A case of process improvement through switching from potting.

For more details, please refer to the catalog or feel free to contact us.

Introducing a case where low melting viscosity hot melt was used for sealing IC tags.

For more details, please refer to the catalog or feel free to contact us.

Waterproof sealing of the implementation substrate. We achieve process improvement and cost reduction by switching from potting.

【Conventional Method (Urethane Potting)】 ■ Housing is required ■ Potting material 15.3cc ■ No freedom in shape design ■ Heating curing time: 180 minutes ■ Curing process: Batch production 【New Method (Hot Melt Molding)】 ■ No housing required ■ Hot melt 7.1cc (lightweight) ■ Free shape design ■ Thermoplastic molding: 0.5 minutes ■ Molding process: Single piece flow *For more details, please refer to the catalog or feel free to contact us.

【Hot Melt Molding Machine】 ▼From low-cost tabletop devices to mass production machines▼ ▼Many actual machines on display at the prototype lab (Fuji City)▼

Our company consistently provides technical support under the customer-first philosophy, from product shape design and prototype mold design and manufacturing, to prototyping in our lab, evaluation of prototypes, proposals for mass production processes, design and manufacturing of molding equipment, and support for mass production startup. Our in-house sales and technical staff leverage their extensive experience, which spans hundreds of cases, along with 3D-CAD design, strength analysis, and PLC control design technology, to propose the optimal production systems for our customers, ranging from tabletop machines to fully automated inline equipment.

Free collection of case studies and technical materials packed with tips and know-how for improving processes related to waterproofing, dustproofing, and insulation of implementation substrates!

Our company provides comprehensive support from the initial technical discussions and prototype production and evaluation, to the examination of optimal processes for mass production, equipment proposals, design and manufacturing of dedicated machines (automated systems), supply of resin materials, and line support. Additionally, for customers who find it difficult to introduce equipment, we offer contract manufacturing services at our factory. We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even if it's just for a tour.

Waterproofing, insulation, and dustproofing for electrical components! We are currently offering a free collection of 'case studies and technical materials' filled with tips and know-how for process improvement!

Our company provides comprehensive support from the initial technical discussions, prototype production and evaluation, process considerations for mass production, equipment proposals, design and manufacturing of dedicated machines (automated systems), hot melt supply, to line support. Additionally, for customers who find it difficult to introduce equipment, we offer contract manufacturing services at our factory. We have various molding machines and displays of adopted products available at our prototype lab in Fuji City, Shizuoka Prefecture. Please feel free to visit, even if just for a tour.