タクボエンジニアリング 営業本部／東金テクニカルセンター Official site

Newly developed high-capacity painting robot line dancer.

- Compared to the conventional M-type robot of the overhead movable robot, the load capacity has been enhanced to 20 kg. A new type of painting robot line dancer has been developed with complete internal pressure explosion-proof features. With the power joint attachment that can accommodate multiple guns, it can mount up to 12 spray guns, making it one of the largest painting robots in the world in terms of painting production per unit. - The target workpieces range widely from smartphone and tablet PC cases, mobile device parts, buttons, switches, laser-cut buttons, to automotive interior and exterior parts. - Thanks to the R technology of rotational painting, it enables superior film formation technology with thin film multi-coating, allowing for the creation of high-quality paint films. It also reduces paint consumption simultaneously, solving quality, cost, and environmental issues at the same time.

Suitable for reducing painting costs of mobile phone painting systems!

Our company's proprietary rotational coating technology "R Technology" has achieved high quality and significant cost reduction. It is a dedicated coating system for mobile phones developed to lower costs, including IT equipment. Additionally, the concept of separating coating data creation (DATA-PRO) from the production line greatly contributes to reducing coating costs. (DATA-PRO & SUPER SPINDLE 300C)

This is a space-saving painting robot system that has been developed specifically for painting, with all the necessary equipment for painting completed in one unit and designed to be suspended from the ceiling.

●Functions of the Painting Robot System SOFTBOY PRO 1) Paint Control through Numerical Control The paint supply device accurately and efficiently supplies paint, significantly reducing costs. 2) Quick Gun Setting Installation, setup, and color change of the gun are speedy. 3) High-Quality Coating with Thin Film Multiple Coating is Possible Pattern air, atomization air, and discharge volume can be freely set. 4) Reduction of Overall Energy Costs Significant reduction in overall energy costs through minimal required workforce, drastic decrease in painting defects, reduced air consumption, minimized paint consumption, and improved coating efficiency. 5) System Upgrades are Possible Upgrades from batch systems to automated systems, color change systems, automatic cleaning devices, etc., are possible. 6) Environmentally Friendly Painting System An environmentally conscious painting system that improves the work environment and reduces industrial waste.

Achieving high-quality coating and reduction of paint consumption.

【Features】 ◯ High-quality coating using the thin-film multi-coating rotary painting technology, allowing for reduced paint consumption compared to conventional spindle-type painting systems. ◯ A flexible painting system capable of producing from 1 coat to 3 coats. ◯ Equipped with 4 guns for simultaneous painting of 4 rings, with 10 workpieces per ring, controlled by a robot to rotate the rings in both directions simultaneously for painting. ◯ The latest paint control system minimizes paint consumption and reduces costs associated with color changes and setup changes. ● For more details, please contact us.

A single painting robot can produce up to 3 coats.

**Features** - Utilizing the world's first ceiling-mounted mobile type characteristics, multiple guns can be attached to a single robot, allowing flexible production from 1 coat to 3 coats. - A compact painting system that enables significant reduction in paint consumption compared to conventional spindle methods, achieved through high-quality painting using the rotating painting R technology and a precision quantitative supply system with a syringe pump. - Equipped with 9 guns for simultaneous painting of 3 rings, allowing 15 workpieces per ring to be painted by rotating them in both directions simultaneously under robot control. - The paint control system with 9 guns mounted on one robot significantly reduces costs associated with color changes and setup changes. - Miniaturization of equipment: This robot system, W-Turn 6top, which has multiple guns mounted on a single robot, allows for 3-coat production with only one robot, reducing the number of robots to one-third of the usual amount. - By using a handling robot for transfer, long conveyor lines can be arranged in a multi-tier layout. - A compact painting system despite being a 3-coat production facility. Painting of mobile information communication devices such as mobile phones and smartphones is also possible. ● For more details, please contact us.

Dedicated coating system for vehicle wheels

【Features】 ◯ High-temperature short-time drying Successfully reduced drying time to about 1/4 or less by applying it to the baking drying of wheel coatings. ◯ Measures against dust defects and environmental considerations Suppresses dust defects generated during painting and drying, as well as quality defects such as edge and pinholes. ◯ Flexible support for 1 or 2 coat applications with one robot A robot can be equipped with 4 to 8 guns, allowing one robot to paint 2 or 4 wheels simultaneously. ◯ Capable of flexible production with 1 coat or 2 coat painting. ◯ Miniaturization of equipment Successfully reduced the size to about 1/4 compared to conventional painting equipment. ● For more details, please contact us.

One machine, three roles. 3-court compatible door mirror painting robot.

A single robot equipped with 12 guns can control and produce 2 coats and 3 coats on one coat line. This is a production technology made possible by the overhead robot Soft Boy Pro. By developing this technology and know-how specifically for door mirror painting, we eliminate waste found in general-purpose systems. By performing 3 coats of work in one booth, we also reduce the hassle of setup changes and color changes, compacting the equipment while significantly reducing air conditioning energy costs at the same time. Additionally, through the systematization of the rotational painting technology "R technology" and the paint supply system, we have achieved approximately a 50% reduction in paint consumption compared to conventional methods. We realize painting production in a rapidly changing era, such as the small-lot, diverse production of door mirrors and environmental responsiveness, with high efficiency, high quality, and low cost. ◆ For more details, please request materials or download the catalog ◆

Reduce the painting cost of door mirrors and achieve high quality. Dedicated painting robot system.

【Features】 〇 A door mirror painting system standardized through painting technology cultivated in mobile phones and the latest system technology. ◯ Approximately 50% reduction in paint consumption. By adopting rotational painting technology (R technology) for thin film multi-coating, paint consumption is reduced by 50%. ◯ The number of robots and booth width have been reduced to about 1/4, significantly lowering equipment costs. The equipment volume has been reduced to about 1/4 compared to conventional equipment. ● For more details, please contact us.

Standard system for super spindle coating.

**Features** - R05T Automatic Gun & PRO Power Joint A low-pressure, high-micronization automatic gun capable of achieving approximately 2 to 8 times the production volume. - PRO Arm Expandable up to a maximum of 6000mm, in addition to the standard stroke of 1400mm on the lateral axis. - Oil Booth A low-noise oil booth designed for over 30 years of longevity, operating at 68db. The oil used can be utilized semi-permanently. - Sludge Solidification Treatment Device Paint sludge is reduced and solidified with approximately 1600G of centrifugal force. Clean oil circulates back to the oil booth. Solidifying sludge can significantly reduce waste disposal costs. - PRO Control Panel Equipped with a standard FA computer in the control unit, allowing for short-time teaching with dedicated software. Settings and storage of teaching data, painting conditions (discharge amount, atomization pressure, pattern pressure), work name, creation date, production volume, and other information. For more details, please contact us.

Dedicated for creating painting data

Role of Data Professionals ◎ Enhancement of Painting Quality Achieving significant cost reduction Substantial reduction in paint consumption Reduction of color matching work Establishing painting technology to achieve high quality Standardization of quality among factories worldwide Traceability of painting ◎ Education and Training of Painting Robot Operators Improvement of technicians' painting skill levels Development and training of operators ◎ Customer Satisfaction Production in a quality-controlled system meets customer demands Flexibility in responding to requests for sample production Clarification of painting data (paint consumption, environmental measures)

Small-sized painting robot in SS size dedicated to inner illumination buttons, switches, and small item work.

【Features】 〇 The target work is specialized in buttons/switches for automotive parts and mobile communication devices. 〇 Space-saving compact design. 〇 Compatibility with painting data from the SOFTBOY PRO series, including DATA-PRO. 〇 Significant reduction in paint consumption costs. 〇 High quality, low cost, and a manageable production system. ● For more details, please contact us or download the catalog.

Achieving mass production of multiple varieties, addressing environmental issues, and reducing overall energy costs.

**Features** - Numerical control for paint management The paint supply device delivers paint accurately and without waste, significantly reducing costs. - Quick gun setting The installation, setup, and color change of the gun are speedy. - High-quality painting with thin film multiple coatings is achievable Pattern air, atomization air, and discharge volume can be freely set. - Reduction of overall energy costs Minimizing the required workforce, drastically reducing painting defects, lowering air consumption, reducing paint consumption, improving coating efficiency, etc., lead to a significant reduction in overall energy costs. - System upgrades are possible Upgrades from batch systems to automated systems, color change systems, automatic cleaning devices, etc., are possible. - Environmentally friendly painting system A painting system that considers the environment, improving the working environment and reducing industrial waste. For more details, please contact us.

Space-saving type oriented towards automation, which can also be integrated into automated lines.

【Features】 〇 The rotating fixture can be adjusted for both clockwise and counterclockwise rotation to match the workpiece, allowing for painting (90° and 180° indexing possible). 〇 Paint can be supplied and managed in a precise quantity with the optional paint supply system. 〇 The low-noise design and long-lasting OIL BOOTH and BOSS2000 collect paint mist and reduce sludge to a smaller, solid form. 〇 Can be installed in a clean room. 〇 Easy to relocate and expand. 〇 Total solutions for coating efficiency, production time, painting environment, and paint sludge issues. ● For more details, please contact us.

Support for mass production from small quantities and diverse varieties.

【Features】 〇 Supports mass production from small-batch production of various types 〇 Allows differentiation of workstations, such as using color A on the right side and color B on the left side 〇 Offers a wide variety of options for painting long items using both sides ● For more details, please contact us.

Dedicated Robot System for Paint Data Creation

【Features】 〇 Data Pro is a robot system specifically developed for data creation, separating data creation tasks from actual production work to reduce painting costs. 〇 It enables the creation of painting data without using the production line, significantly improving production efficiency. 〇 While the main production line is in operation, Data Pro can be used to create painting data for the next work, greatly enhancing work efficiency. 〇 The painting data includes information such as painting conditions, and if the robot is located remotely, it can be emailed for playback and reproduction. 〇 It allows for maintaining consistent quality between scattered factories. ● For more details, please contact us or download the catalog.

Large robot system compatible with large-scale work in size L.

【Features】 〇 Large robot from the Soft Boy PRO series 〇 Compatible with batch/handling 〇 Special equipment for large works such as bumpers ● For more details, please contact us.

●Equipped with the specifications necessary for data creation ●Developed specifically for creating painting data ⇒ Enables production that maximizes quality and cost efficiency

●Wide Range of Compatible Work - Demonstrates power in creating painting data for various small to medium-sized workpieces. - All painting data is quantified and exhibits excellent reproducibility at a high level. - Development of jigs that determine painting is also conducted at this stage. ●Maintenance-Friendly Dedicated Gun - The gun body has no tubes, allowing for high maintenance by simply removing the body. ●Data Transfer Makes the World a Factory - All painting data is quantified and transferable. - Since it can be reproduced with the SOFTBOY PRO series in factories scattered around the world, it supports the globalization of painting. ●Ideal for Sample Production - Flexibly responds to requirements during sample production, such as film thickness accuracy, reduced painting time, and clear indication of paint consumption. - Compact design cuts unnecessary work. ●Maximizing Painting Costs - Equipped with a precision paint supply device as standard. - Provides a comprehensive calculation of painting costs. ●High-Level Data Compatibility - Enables verification of painting traceability. - Possesses advanced data compatibility with the SOFTBOY PRO series robots, faithfully reproducing information such as condition settings. ◆◇◆ For more details, please request materials or contact us ◆◇◆

Cost the 1/2: Button switches evolve into digital painting.

●Compact Design ・All necessary peripheral devices for painting are integrated ●Explosion-Proof Conveying Device Adopted ・Uses explosion-proof type motors ●Optimal for Laser, Thickness Control Possible ・Reproduces important thin films and consistent thickness for laser processing ・Especially provides the best coating for thin engraving ●Data Sharing ・Maintains stable quality without variation ●Systematization ・Enables the construction of a compact and high-function production system ●Series-Specific Automatic Gun ・Adopts the SOFTBOY PRO dedicated Scotch gun series, excellent in atomizing paint at low pressure with low paint consumption ●Significant Reduction in Paint Consumption ・Equipped with a quantitative supply system syringe pump that precisely controls paint in 1cc units ・Achieves production with appropriate paint consumption ●High-Quality Coating ・High-quality rotary coating achieved through multiple thin film applications ・Demonstrates power with UV, pearl, and metallic finishes ・Contributes to the reduction of paint consumption ●Compatible with Water-Based Paints ・Compatible with solvent-based, water-based paints, pearl, metallic paints, etc. ・Demonstrates power in forming functional coatings and high-brightness coatings, maximizing the performance of the paint ◆For details, please request materials or contact us◆

New standards for mobile phone coating: Cost visibility!

Cost visibility!!! ● Paint usage per piece: 0.82g ※ This is the amount of paint used during a one-coat painting test of one mobile phone case on the SUPER SPINDLE 300C. ※ The amount of paint used may vary depending on the shape of the workpiece and the paint used. ● Monthly paint usage: 3,280kg ※ This is the amount of paint used when producing 4,000,000 pieces with one coat (according to Takubo tests). ● Paint reduction ratio: -56% ※ This is the ratio of paint consumption when producing 4,000,000 pieces with conventional spindle paint compared to the SUPER SPINDLE 300C during one-coat painting (according to Takubo tests). ◆ For more details, please request materials or download the catalog ◆

Significant reduction in painting costs. Minimizing unnecessary paint consumption and saving thermal energy.

The painting robot SOFTBOY PRO is equipped with four guns, allowing for simultaneous painting of two aluminum wheels with both forward and reverse rotation. A precision paint supply system using a syringe pump has been integrated, enabling high-quality production of two units simultaneously under robot control (R technology). Furthermore, it allows for flexible production of one-coat and two-coat finishes with a single robot. The robot system offers a lineup of selectable robots tailored to production volume and specifications, suitable for both small-batch, diverse production and mass production. You can choose based on production plans and equipment environments. ◆ For more details, please request materials or download the catalog ◆