タクボエンジニアリング 営業本部／東金テクニカルセンター Official site

The independently developed rotational coating technology "R Technology" provides high-quality painting without waste. We propose painting equipment suitable for the site.

【Examples of Utilization Industries】 ◎ Interior and exterior automotive parts ◎ Small mobile devices ◎ Home appliances ◎ Medical devices ◎ Building materials manufacturers ◎ Other manufacturers and specialized companies requiring painting *For more details, please refer to the materials. Feel free to contact us as well.*

The birth of the "Swan," a painting robot dedicated to rotational painting with an advanced form.

Designed Painting Robot Until now, painting robots had a bland and rigid image. The Swan's role is painting. Since it is a robot that paints beautifully and with high quality, it must also be beautiful itself. Its form eliminates unnecessary bulk and expresses a concept of no waste in painting costs in a slim shape. Developed exclusively for the culmination of painting technology cultivated over many years by Takubo Engineering, the form that realizes this concept has merged with the idea. Its presence resembles a swan floating on a lake, hence the name Swan. Embodying the resilience of living naturally and a look without waste, we entrusted its high performance to the robot, inspired by creatures that thrive in the natural world. Thus, the Swan, a painting robot not just for painting but for surviving through painting, was born.

Solving the painting issues in spindle lines. Ultra C spindle painting, Swan C.

- The painting robot system "Swan C" is a 4-axis robot. It can be equipped with 16 automatic guns as standard, and up to 24 at maximum. The spray gun is uniquely developed specifically for the Swan C. It is ultra-compact and features excellent atomization of fine particles during low-pressure spraying. - Teaching is standardly equipped with the teaching assistant software "Swanist." Inheriting R technology, it has established a digital painting system that realizes visualization of the painting process. Teaching data, condition settings, and more can be managed numerically, promoting digital transformation (DX) in painting. - Even among scattered factories, high reproducibility through data management allows for the sharing of quality and costs. It is possible to establish a comprehensive system for cost management, quality control, and environmental measures.

Explosion-proof painting robot "Swan C" compatible with spindle lines transitions from fixed gun method to robot painting. Significant improvement in high cost structure.

- Optimized for Spindle Coating "Swan C" - - Paints in accordance with the spindle line - Can accommodate work pitch according to the workpiece - Unique development of a super compact spray gun that excels in low-pressure atomization and saves paint - Paint supply device (syringe pump) built into the robot to eliminate quality variation and paint loss costs - Pathway to Digitalization - Achieving the rationalization of painting by digitizing the previously analog-managed painting line. ● Maximizing loss cost reduction by minimizing unnecessary paint consumption ● Verification through fluid analysis to assess coating efficiency ● Evolving painting robots that adapt to the demands of painting and society ● Visualization of painting: comprehensive data management including paint usage, production volume, and management of target workpieces ● Painting DX Swanist: dedicated software that manages everything from teaching to painting conditions

●Equipped with the specifications necessary for data creation ●Developed specifically for creating painting data ⇒ Enables production that maximizes quality and cost efficiency

●Wide Range of Compatible Work - Demonstrates power in creating painting data for various small to medium-sized workpieces. - All painting data is quantified and exhibits excellent reproducibility at a high level. - Development of jigs that determine painting is also conducted at this stage. ●Maintenance-Friendly Dedicated Gun - The gun body has no tubes, allowing for high maintenance by simply removing the body. ●Data Transfer Makes the World a Factory - All painting data is quantified and transferable. - Since it can be reproduced with the SOFTBOY PRO series in factories scattered around the world, it supports the globalization of painting. ●Ideal for Sample Production - Flexibly responds to requirements during sample production, such as film thickness accuracy, reduced painting time, and clear indication of paint consumption. - Compact design cuts unnecessary work. ●Maximizing Painting Costs - Equipped with a precision paint supply device as standard. - Provides a comprehensive calculation of painting costs. ●High-Level Data Compatibility - Enables verification of painting traceability. - Possesses advanced data compatibility with the SOFTBOY PRO series robots, faithfully reproducing information such as condition settings. ◆◇◆ For more details, please request materials or contact us ◆◇◆

Expressive Indium Mirror Coating

The Indium Mirror Coating System is a dedicated multilayer coating process developed to achieve a highly reflective mirror film primarily composed of indium. The process consists of 3 coats and 3 bakes, where each layer undergoes application, drying, and heat curing (baking) to form a coating with excellent adhesion, heat resistance, and optical performance. ■ Baking Conditions (Reference Values) ProcessTemperatureTimePurpose 1st Bake (after primer): 80–100 ℃10–15 minutesSolvent evaporation and mild curing of the base layer 2nd Bake (after intermediate coat): 120–150 ℃15–20 minutesStrengthening adhesion of the intermediate layer and improving smoothness 3rd Bake (after top coat): 150–180 ℃20–30 minutesComplete curing of the final film and stabilization of mirror finish *Conditions can be adjusted according to the heating method (hot air circulation / infrared / gas type, etc.) and work material. ■ Environmental Management Requirements (Recommended) Cleanliness: Equivalent to Class 10,000 (ISO 7) or higher Temperature: 22–26 ℃ Relative Humidity: 45–60 % Static Electricity Measures: Recommended installation of conductive flooring and ionizers *For more details, please refer to the materials. Feel free to contact us with any inquiries.

What is an indium mirror coating system?

The indium mirror coating system is a dedicated multilayer coating process developed to achieve a high-reflectivity mirror film primarily composed of indium. The process consists of 3 coats and 3 bakes, where each layer undergoes application → drying → heat curing (bake) to form a coating with excellent adhesion, heat resistance, and optical performance. ■ Bake Conditions (Reference Values) ProcessTemperatureTimePurpose 1st Bake (after primer): 80–100 ℃10–15 minutesSolvent evaporation and mild curing of the base layer 2nd Bake (after intermediate coat): 120–150 ℃15–20 minutesStrengthening adhesion of the intermediate layer and improving smoothness 3rd Bake (after top coat): 150–180 ℃20–30 minutesComplete curing of the final film and stabilization of mirror finish *Conditions can be adjusted according to the heating method (hot air circulation / infrared / gas type, etc.) and work material. ■ Environmental Management Requirements (Recommended) Cleanliness: Class 10,000 (ISO 7) or better Temperature: 22–26 ℃ Relative Humidity: 45–60 % Static Electricity Measures: Conductive flooring and ionizer installation recommended *For more details, please refer to the materials. Feel free to contact us with any inquiries.