Proposal for extending equipment lifespan through contract coating.
We support the long lifespan and stable operation of production equipment through contract processing with fluororesin coating and PEEK coating!
In the manufacturing field, issues such as wear and corrosion of equipment parts, as well as adhesion, lead to decreased productivity and increased maintenance burdens. Our company addresses these challenges by providing contract processing using fluoropolymer coating and PEEK coating. Fluoropolymer coating is effective for preventing adhesion and dirt due to its excellent non-stick properties and chemical resistance. On the other hand, PEEK coating possesses high heat resistance and wear resistance, demonstrating stable performance even in high-load environments. We not only perform coating processing but also propose optimal specifications while organizing "what kind of issues are occurring" and "what performance is needed." As a functional surface treatment aimed at improving equipment and extending the lifespan of parts, we support the resolution of many on-site challenges.
basic information
Our company is a contract processing manufacturer focused on fluoropolymer coatings and PEEK coatings. We handle various fluoropolymers such as PTFE, PFA, FEP, and ETFE, providing functions such as non-stick properties, low friction, chemical resistance, and insulation. Additionally, with PEEK coatings, we leverage features like high strength, high heat resistance, and high wear resistance to offer high-performance coatings for harsh environments. We provide a consistent process from surface preparation to firing, selecting the optimal processing conditions based on the material, shape, and usage conditions of the workpiece. We also flexibly accommodate complex shapes, large components, and prototype projects. Utilizing our years of processing experience and accumulated technical know-how, we support our customers in solving challenges in their production equipment.
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Applications/Examples of results
Our contract coating services are utilized in a variety of production equipment and machine parts. For example, in food and confectionery equipment, fluoropolymer coatings on hoppers and mixing components achieve adhesion prevention and improved cleanability. In the chemical and semiconductor fields, they are used as chemical-resistant coatings for parts that come into contact with liquids. Additionally, in conveying devices and roll components, they address applications for improved conveyance and scratch prevention by leveraging low friction properties. PEEK coatings have a proven track record in high-load sliding parts and wear-resistant applications, contributing to reduced metal wear and extended equipment lifespan. Furthermore, there are numerous cases where they contribute to increased productivity by improving the lifespan of parts that were frequently replaced and reducing maintenance frequency.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.