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"Sonic" drying is Sonic! We are introducing success stories and photos. [Simplified version]

【Publication Content】 ○Success Stories →Labeling Issues →Steel Industry [Removal of Residues on Plates] →Drying of Automotive Cylinders →Propane Gas Cylinders Not Fully Dried →Removal of Residual Water After Cleaning Contact Lens Pallets ○Photos ●For more details, please contact us or refer to the catalog.

A product that suppresses water splashing generated during the inspection, printing, labeling, and water drainage/drying of filled PET bottles, cans, bottles, and pouches before packaging.

The standard Sonic SMART Tunnel module is available in sizes 24", 48", 72", and 96" (optional: up to 120" with noise levels below 80dBA). Future product additions and line speed changes can be easily accommodated (support for full-length extensions or soundproofing). Noise levels can be reduced by 7 to 10dBA (optional to achieve below 80dBA). The standard air knife bracket requires minimal adjustments to fit the size of dedicated containers. With the separately sold indexed three-axis air knife bracket, various sizes of containers can be dried, and adjustments are easy. It comes with a sealed water droplet collection tray. Due to the aerodynamic tunnel design, there is less chance of re-wetting the workpiece from secondary splatter. The inspection panel is lightweight and can be easily lifted. No hinges or latches are needed for bending or securing. A complete piping and hose kit for the Sonic blower is included. No processing of the conveyor is required except for cutting the side rails. The enclosure can be easily installed even if it is away from the tunnel, allowing easy access to blowers and filters installed on the floor. No lifting or crane is needed for tunnel installation. The tunnel can be installed while the existing conveyor is in operation. Noise reduction.

Improved air knife of the traditional Tear Drop (tear-shaped) design! Enhanced blowing efficiency!!

【Standard Specifications】 Air Supply Port: 3" (2" and 1" are also available) Slot Lengths: 51mm, 153mm, 305mm, 458mm, 508mm, 610mm, 762mm, 915mm, 1067mm, 1220mm, 1524mm, 1829mm, 2134mm, 2439mm *Custom lengths can also be provided according to your company's specifications. Material: Made of aluminum (SUS material is also available.) Operating Temperature: -40℃ to 135℃

A specialized blower for draining/drying that uses a small motor to spin at high speed and create a large airflow!

【Standard Product Specifications】 - Sonic 70 (Flow rate: 2~20 Nm3/min) - Sonic 85 (Flow rate: 2.4~24.1 Nm3/min) - Sonic 100 (Flow rate: 2.83~28.33 Nm3/min) - Sonic 150 (Flow rate: 4.25~35.4 Nm3/min) - Sonic 200 (Flow rate: 5.67~56.67 Nm3/min) - Sonic 300 (Flow rate: 8.5~70.8 Nm3/min) 【Special Blowers】 - VT blower with temperature variable device 【Accessories】 - HEPA filter - Cool Air (air cooling device) - Y Verter (air switching device) - Smart Tunnel (for beverages only) - Soundproof box - Piping and various other mounting accessories are available.

Blow away water, dust, and dirt from parts with high-speed air and dry quickly. Demo units are also available for loan!

A system that efficiently and economically performs water removal and drying after product cleaning, as well as blowing away chips and dust after product molding, by blowing out high-speed air with low noise and large air volume from an air knife. ◆Product Features◆ - Saves power consumption to a fraction of that used in similar operations with conventional compressed air (reducing CO2 emissions). - Compact and space-saving, making it ideal for installation alongside existing equipment with space limitations. ≪Sonic Rotary Air Knife (patented)≫ Even with uneven surfaces, high-speed air can reach all parts, effectively drying them. ≪Sonic Sanitary Air Knife≫ Designed for direct blowing on food, meets the 3A sanitary standards. Can be quickly disassembled for regular cleaning and sanitation. ≪Sonic XE Air Knife≫ Compatible with a wide variety of specifications in factories. Available in two types: aluminum with hard anodized coating and stainless steel.

Sonic Corporation's blower and air knife use high-speed air of up to 25.4 m/sec for water removal and drying! Energy-saving blower! Demo units available for loan!

【Lineup】 ■ Spiral Blower The blowers manufactured by Sonic utilize unique technology to create a large airflow while being energy-efficient compared to compressors and conventional blowers. The generated large airflow can be supplied continuously without pulsation. Additionally, the structure is designed for easy maintenance. ■ High-Speed XE Air Knife The Sonic High-Speed XE Air Knife nozzle, further improved from the conventional Tear Drop shape, achieves excellent work efficiency. It efficiently laminarizes the air, resulting in minimal pressure loss and uniform blowing across the entire slot. A variety of options are available for the number, position, direction of the piping installation, and nozzle length. ■ SMART TUNNEL (Enclosure Box for Air Knife) This is an enclosure box for the air knife that is not available from other companies. The SMART TUNNEL allows for easy installation of Sonic's air knife and blower. *For more details, please refer to our YouTube channel.

By rotating the air knife, even complex shapes can be optimally drained/dried!

【Standard Specifications】 Air Supply Port: 3" Slot Lengths: 153mm, 305mm, 458mm, 508mm, 610mm Material: Stainless Steel Operating Temperature: -40℃ to 120℃

Seeing is believing! Improve drying and reduce running costs by using a high-speed air knife to blow off air discharged from a high-volume blower!

A job that required a pressure of 0.4 MPa has been achieved with just 29 kPa! When comparing the airflow of a compressor and a sonic blower, 62.5 horsepower is needed to obtain an airflow of 7 m³/min with a compressor. In contrast, the sonic blower can achieve this with only 4 horsepower. The difference is significant compared to compressors and domestic blowers!

Tilt the two air knives slightly and present a blowing method that focuses on the body and upper part.

[Technical Solutions from SONIC] ○ SONIC has tilted two air knives slightly and proposed a blowing method that concentrates on the body and upper part. ○ A third knife is used to remove water from the bottom. ○ The same design used for drying fenders supplied to a major American motorcycle manufacturer has been adopted. ○ The gap or slot of the air knife can be adjusted in length to allow for a wider gap. ○ While maintaining the standard gap, the knife gap can be separately adjusted at the top and bottom to hit the handle and the lower ring. ○ Not only does the wind hit the body of the tank effectively, but it also reduces the required power. ○ To further reduce costs, it was suggested to use ABS piping instead of plated steel pipes. ○ By installing this air knife, immediate results were achieved in removing residual water. ○ The wind speed at the outlet of the air knife is 340 MPH, so results are consistent regardless of day or night. ● For more details, please contact us or download the catalog.

There was no need for additional construction, and it fit into the existing production line.

[Content] [Problem Solving] ○ Sonic Corporation decided to operate the Sonic150 with 25 horsepower and two air knives, and to circulate air to raise the temperature from the air knives. ○ The revolutionary design concept of Sonic's VT aims to utilize the pressure heat from the blower by partially circulating air. ○ The exit temperature from the air knife will be approximately 45°C to 50°C. ○ This method does not require an external thermal system. ○ The air knife is installed about 10mm away from the bottle, allowing the bottle to pass through at a wind speed of approximately 9,300m/min. ○ The high-speed wind and heated exit temperature melt the ice and turn the remaining moisture into mist. ○ As a result, the bottles can be completely dried. ○ The air knife is mounted on Sonic's fully detachable bracket, allowing for replacement without the use of tools. ○ It fits into the existing production line without the need for additional construction. ● For more details, please contact us or download the catalog.

I have made it possible to repeatedly position the air knife.

[Content] [Problem Solving] - Proposed 12 units of Sonic 70 blowers with 7.5 horsepower motors, enclosures, Sonic HEPA filters, and two custom 13" Sonic XE air knives. - The performance of the air knives delivered at the beginning of this system perfectly matched the blow level requested by the customer. - Test results for contamination showed that Sonic's HEPA filters maintained the requested 0.3μ as required by the customer. - Custom Sonic air knives were manufactured to fit the enclosures of existing air knives, allowing for repeated positioning of the air knives. For more details, please contact us or download the catalog.

It has been proven to be the most cost-effective solution.

[Content] [Problem Solving] ○ Sonic Corporation proposed to install the rotating air knife diagonally from top to bottom for blowing from above, and the standard air knife horizontally. ○ It has been proven that the rotating air knife is suitable due to the low production speed and the complex shape of the engine block. ○ The rotating air knife can achieve a rotation speed of 200 rpm. ○ By rotating the air knife and then blowing, it can deliver multiple high impacts to the surface of the parts with a single air knife. ○ This technology has been proven to reduce horsepower and provide the most cost-effective solution while utilizing limited space. ● For more details, please contact us or download the catalog.

Non-contact water removal and drying of wire cables using Sonic Corporation's blower and air knife.

【Application Success Case】 ○Problem → Due to a rapid increase in line speed, the conventional method became costly and inefficient. → If the cable is not completely dried, the inspection machine misidentifies it and judges it as a defective product. ○Solution → Due to the high-speed production of 3000 feet/min (900m/min), Sonic recommended the SP dryer. → This is a drying device housed in a box featuring air knife technology (XE 42” long) that achieves energy savings with a centrifugal blower (Sonic 150, 20 horsepower). ○Conclusion and Benefits → There was no downtime during installation. Installation, setup, trial operation, and verification took only one day. → The additional installation of a new spark tester was no longer an issue. → Not only did they improve their quality, but they were also able to increase production speed through enhanced drying efficiency. ● For more details, please contact us or refer to the catalog.

Using it before the final drying provided results that exceeded expectations in terms of drying effectiveness.

[Content] [Problem Solving] ○ Operated by Sonic100 (15 horsepower motor) ○ Long steel plates flow under the air knife at 1.22m/min to 3.05m/min ○ The width of these steel plates ranges from 48” to 96” (1.22m to 2.44m) ○ Typically, this line operates for several days in two shifts and then stops for several days ○ Basically, it runs continuously without stopping during the given shifts ○ To provide customers with unparalleled satisfaction and blow away a lot of residual water, using it before the final drying has achieved drying effects beyond expectations ● For more details, please contact us or download the catalog.

Spraying fine particles without pressure! Atomization through the vibration of piezoelectric ceramics!! Low power consumption and low energy costs!!

【Standard Specifications】 ＝＝＝Wide Spray (Angled Type)＝＝＝ WS20K50 WS40K50 WS60K50 WS130K50 ＝＝＝Narrow Spray (Straight Type)＝＝＝ NS40K50 NS60K50 NS130K50 ＝＝＝Radical Spray (Horizontal Type)＝＝＝ CF40K50 In addition, we can also provide extended types, high-temperature compatible types, and air transport fixtures (accessories that spread particles).

Designed for ultra-low flow rates of 1 ml/min or less.

The Sonia Corporation's stainless steel micro feed tube is designed for extremely low flow rates of less than 1 ml/min. *Of course, it can also be used for flow rates above 1 ml/min. The liquid flows through without ever coming into contact with the tip, which forms a uniform particle size. The micro tube is attached behind the ultrasonic spray nozzle and is inserted directly at the end. The liquid is fed from the micro feed tube and is atomized into finer particles than the titanium tip. This product can be attached to orifices with diameters of 0.03” and 0.4”. *The part numbers vary depending on the orifice diameter.

A new challenge with the Sonia Corporation's low-flow ultrasonic spray nozzle!

Liquid is supplied without pressure, allowing for the spraying of fine particles! Ultrasonic spray nozzle (atomizer) ♦Product Features♦ - Ultrasonic waves are transmitted to the atomizer (nozzle) through the vibration of piezo ceramics, causing the liquid film to vibrate and form fine particles for spraying. - Particle size remains almost constant across the entire flow range. - Resistant to clogging and offers high operational safety. - Minimal scattering and rebound, eliminating waste of the applied liquid and the need for large painting booths. - Low power consumption results in reduced energy costs. ●Product Composition: Atomizer + Ultrasonic Vibrator (Generator)

A fixture for spreading wider than a wide-angle air transport fixture.

The Dovetail Spray Shaper is an air transport tool that is ideal for wide-angle spraying and flux coating. It can be used with all spray nozzles of NS and WS types. By changing the position of the Dovetail Spray Shaper, it is possible to switch from a fan-shaped spray pattern to an elliptical spray pattern.

Designed for fluids that have a strong impact on stainless steel, such as pharmaceutical-related applications.

The Sonia Corporation's PTFE fluoropolymer micro feed tube is designed specifically for fluids that have a strong impact on stainless steel, particularly for pharmaceutical-related applications. The liquid must be completely isolated for reasons of hygiene and chemical reactions. The PTFE tube is mounted behind the ultrasonic spray nozzle and inserted directly at the end. The liquid is fed through the micro feed tube and atomized into fine particles from the tip of the titanium nozzle. This product can be attached to orifices with diameters of 0.03” and 0.4”. *The part number varies depending on the orifice diameter.

A fixture for applying particles sprayed from an ultrasonic spray nozzle over a wide area.

The wide-angle air transport fixture is a device that uses gas or air to expand the spray angle. The wide-angle air transport fixture can be attached to the Narrow Spray types 60K50T and 130K50T. There is an air supply port on the side of the wide-angle air transport fixture. By injecting gas or air, the gas or air circulates inside, causing the particles sprayed from the ultrasonic spray nozzle to spread and be expelled. By adjusting the gas volume, air volume, pressure, and the tip of the ultrasonic spray nozzle, a spray angle of up to approximately 100° can be achieved.

The Sonia Corporation's ultrasonic particle size generator transforms liquids into fine particles!

The ultrasonic particle generator transforms low-viscosity liquids into fine particles. Our company's compact 2.4MHz NO model 241T uses a Teflon-coated nebulizer. This device is fully microcontroller-based, allowing users to program operating parameters while handling various applications for actual particle generation. The front panel is equipped with an LCD that enables users to vary the particle generation rate from 0% to 100% in 5% increments. To move particles that exit the vessel created for special processes, such as coating small parts, a device is incorporated that can adjust the flow rate between 0-2 cfm. This air source and all other connections feature easily detachable 304SS fittings and Teflon O-rings, allowing for easy adaptation to cleaning or connections for external gas supply or vacuum. The 304SS Tee (also available in Teflon-coated) is designed to trap particles, with a small amount of airflow/gas/vacuum used to move particles from the device.

Flow spray of 2 mmlit/min or less is possible!

Frequency: 48kHz / 60kHz / 130kHz Flow rate: Up to 2mmlit/min Material: Stainless steel (aluminum version available on special order) Weight: 175g / 150g / 180g

Designed to use fast-reacting liquids and capable of stirring in a short time!

The Sonia dual microfeed tube is designed to use fast-reacting liquids and can be stirred in a short time. The dual microfeed tube has two liquid supply ports, one at the top and the other on the side.

Air transport fixture for spraying in a square or rectangular shape.

This is an air transport device for spraying particles from an ultrasonic spray nozzle in a square or rectangular shape. Its main application is for coating. By adding a small amount of gas or air, it applies to square, rectangular, or flat substrates. By adjusting the distance from the workpiece and the pressure of the transport gas or air, various sizes and shapes of spray patterns from the Sonia ultrasonic spray nozzle can be achieved.

It precisely sprays fine particles!

The pinpoint air transport fixture can be connected to the Narrow Spray type 60K50T or 130K50T. There is an air supply port on the side of the pinpoint air transport fixture. By adding a small amount of gas or air, the particle size becomes 250 μm, and the particles are sprayed at a pinpoint focus. The spray width varies depending on the spraying position (the spray angle widens as the distance increases). The applications of the pinpoint air transport fixture are effective for applying small amounts of liquid and for applying expensive liquids in a very narrow range. It is available in aluminum and SUS 304 materials.

It is a subcutaneous solvent delivery device that can coat evenly and thinly.

The hypodermic needle spray attachment disperses the solvent at the nozzle tip and collects particles from the center of the orifice with a small flow of gas. It can be used for controlling liquid deposition for coating medical devices and small equipment. It is compatible with NS series nozzles of 40, 60, and 130 kHz.