Case Study of Problem Solving
Case Study of Problem Solving
Introducing case studies of challenges we have solved, such as long-length transport in vacuum environments and clean rooms, compatibility with equipment space, and simplification of equipment design.
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[Case Study] Improvement of Product Quality and Reduction of Running Costs
A case that led to a decrease in the rate of defective products and a reduction in the work of wiping off wear powder adhered to the products.
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[Case Study] Long-Length Transport in Vacuum Environments and Clean Rooms
Suitable for needs such as transporting precision machinery and use in clean rooms!
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[Case Study] Adaptation to Equipment Space and Simplification of Equipment Design
An example where the motor is installed in the horizontal direction and the height from the table surface is controlled.
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[Case Study] Improvement of Maintainability and Reduction of Running Costs
A case where the risk of interference with surrounding components has decreased, making work easier and leading to a reduction in man-hours.
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[Case Study] Improvement of Inspection Accuracy and Minimization of Play
A case where adoption was considered due to the high precision positioning and high maintainability provided by non-backlash mechanisms.
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[Case Study] High-Precision Positioning, Elimination of Play
An example that contributed to improved maintainability and reduced maintenance frequency and running costs.
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[Case Study] Simplification of Maintenance Work Around Wiring Using Split Rings
A case where the frequency of replacements has decreased, contributing to an overall reduction in maintenance costs.
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[Case Study] Achieving an Efficient Equipment Layout
A case where it was possible to achieve compactness of the entire device while improving stopping accuracy and maintainability.
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[Case Study] Adoption of TCG Runners in Heavy Load Transportation
A case where maintenance and running costs were significantly reduced due to a decrease in the frequency of grease application!
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[Case Study] Improvement of Device Operating Speed and Simplification of Maintenance
A case where high precision was maintained while achieving increased speed and improved quietness.
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[Case Study] Compact and Low-Profile Device (Body) Size
Examples that received positive evaluations, such as reduced transportation costs and improved ease of handling by users.
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[Case Study] Improvement of Takt Time
A case where it became possible to feed continuously without return time.
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[Case Study] Strength Improvement
A case where the groove strength was improved by widening the cutting angle.
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[Case Study] Improvement of Processing and Production Efficiency, Cost Reduction
An example of cost reduction achieved by replacing a ball screw with a thick shaft diameter.
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[Case Study] Compactification of Measurement Devices
A case where the entire device was made compact, achieving space-saving.
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[Case Study] Achieving Space Savings
A case where the compact design required for AGVs was achieved, resulting in increased product competitiveness.
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[Case Study] Improvement of Production Efficiency through High-Speed Conveyance (Gantry Loader)
An example where the improvement in the loader's positioning accuracy led to the prevention of issues such as defects caused by problems with the stopping position.
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[Case Study] Improvement of Product Quality and Reduction of Running Costs
A case where increasing the transport speed led to improved productivity.
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[Case Study] Drive Source for AGV Wheels
We will introduce a case where it became possible to handle high loads without significantly changing the size of the reducer!
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[Case Study] Drive Source for Robot Travel Axis <Combined with TCG Runner>
A case where the compatibility with rack and pinion was good, allowing the TCG runner's abilities to be better demonstrated.
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[Case Study] Positioning of the Turntable
Installation is possible in limited spaces! Here are examples of how we were able to make the equipment more compact.
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[Case Study] Completely Maintenance-Free and Reduced Running Costs
No refueling work is required from the initial refueling to the rated lifespan! A case where longevity and quietness have been improved.
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[Case Study] Achieving High-Precision Positioning and Space Saving
Utilizing the feature of having teeth on the inside of the cam ring! An example where the workability of internal wiring and other tasks in the equipment has also improved.
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[Case Study] Transporting Heavy Loads
Examples of demonstrating capabilities in large machining machines that require high positioning accuracy and high torque!
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[Case Study] Camlock Two-Row Synchronous Operation
By arranging two columns in parallel, it became possible to transport loads up to 1.5 times the allowable load!
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[Case Study] Noise Reduction of Medical Equipment
An example where the gear meshing part has rolling contact, allowing for noise reduction of the device.
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[Case Study] Inversion Device for Large Circuit Boards
A case where the running costs such as material costs and labor costs incurred during maintenance have been reduced.
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[Case Study] Labor-Saving Device with Multiple Head Drive
An example of contributing to the reduction of malfunction rates by replacing the rack and pinion with a TCG runner.
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[Case Study] Robot Swivel Axis Utilizing Large-Diameter Hollow
An example where replacing with a TCG ring made it possible to secure the hollow diameter of the pivot axis.
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[Case Study] Variable Speed Control Specifications for Pearldex
Achieving optimization of production takt time! A case where the versatility and flexibility of the equipment have significantly improved.
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