The lifespan of the dead plate is quadrupled! Dramatically reduce repainting costs.
【Durability 3 to 4 times】 PEEK coating that withstands intense friction from heavy objects. Reduces the hassle of frequent part replacements and recoating, significantly cutting maintenance costs!
The dead plate of an automatic transport line is a crucial component for smoothly transferring products. However, due to intense friction from heavy items, the surface treatment tends to wear out quickly, leading to significant hassle and costs each time it is necessary to "stop the line, retrieve the parts, and perform repainting (recoating)." ■ PEEK Coating Sliding Grade "PEEKCOAT G10" Our sliding-specialized coating "PEEKCOAT G10" is a highly durable solution that directly contributes to dramatically reducing maintenance costs and preservation labor. ■ Technical Features The exceptional mechanical strength of the underlying super engineering plastic "PEEK resin" exhibits high physical resistance to continuous rubbing from heavy items (such as cardboard boxes containing 2L PET bottles). Since the coating itself is difficult to wear away, it greatly exceeds the limitations of conventional fluoropolymer coatings, achieving an astonishing long life that is 3 to 4 times greater. ■ Implementation Effects By significantly extending the frequency of part replacements and maintenance cycles, the total running costs—including management expenses for spare parts, outsourcing costs for disassembly and recoating, and labor costs for maintenance personnel—are dramatically reduced. This contributes to improving cost structure and ensuring sustainable profits for the factory.
basic information
【Series Name】 High-Performance PEEK Coating "PEEKCOAT" 【Applicable Grade】 PEEKCOAT G10 (Special Sliding & High Wear Resistance Type) 【Coating Composition】 Hybrid structure of PEEK resin (wear-resistant, high-hardness skeleton) × fluororesin (solid lubricant) 【Main Features】 ■ Exceptional Wear Resistance Overwhelming high hardness that is resistant to wear even under continuous sliding of heavy objects. ■ Excellent Slipperiness Low friction characteristics that prevent snagging. ■ Sustained Lubrication Performance Fluororesin is uniformly blended throughout the film (new lubrication surfaces are exposed even after wear). 【Compatible Base Materials】 Metals such as stainless steel and steel (shape and size to be discussed). 【Safety】 Can be safely applied to fixtures and parts in food and beverage manufacturing lines.
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Model number/Brand name
PEEKCOAT
Applications/Examples of results
【Main Uses】 ■ Automatic transport lines in beverage and food manufacturing factories (conveyor joint components) ■ Dead plates, transfer plates, crossover plates ■ Guide and chute components for heavy workpieces (cases, containers, etc.) that slide at high speed and continuously 【Examples of Implementation】 ■ Applied to dead plates for transporting heavy items (2L PET bottle cases) in a beverage factory. ・Before implementation: Frequent early peeling of fluororesin coating occurred, requiring parts replacement, retrieval, and repainting each time, which led to significant processing costs, procurement costs for spare parts, and labor costs for maintenance, all of which pressured the factory's profits. ・After implementation: By changing the specification to PEEKCOAT G10, the durability was extended 3 to 4 times. The maintenance cycle for replacements was dramatically extended, successfully reducing operational costs and effort. Additionally, damage to the bottom surface of cardboard caused by product snagging (product defects) was completely eliminated, directly contributing to stable product quality and reduced cost losses.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.