Achieving high-speed pillow packaging line | Antistatic PTFE coating
【Increased Processing Capability】Reduced film transport resistance, achieving stable supply and shortened takt time during high-speed and continuous operation.
In an automatic packaging line, when trying to increase the supply speed of the packaging material film, the amount of static electricity generated due to friction with guide components increases sharply, leading to film sticking and clogging (transportation issues) becoming a bottleneck. Even if you want to improve productivity, are you struggling with the fact that static electricity resistance is preventing you from achieving the designed speed? ■ PTFE-based anti-static coating "Pass-e Coat (NKE-01)" This surface treatment combines the excellent low friction and conductivity of fluoropolymer PTFE. By preventing film adhesion and resistance caused by static electricity, it enables a more stable and faster film supply, maximizing the inherent potential of packaging machinery.
basic information
【Product Name】 Pass-e Coat (Grade Name: NKE-01) 【Coating Type】 Antistatic PTFE (Fluoropolymer) Coating 【Technical Features】 ■ Minimization of Friction Resistance Utilizes the excellent slipperiness of PTFE to guide the film smoothly. ■ Antistatic Network Instantly dissipates static electricity generated during continuous high-speed sliding, suppressing issues even at increased speeds. ■ Compliance with Standard Specifications Reliable specifications that have passed actual machine running tests by various automatic machine manufacturers. 【Compatible Base Materials】 Metal transport guides and molded parts made of stainless steel, steel, etc.
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Pass-e Coat
Applications/Examples of results
【Application】 ■ Conveyance guides and forming formers for high-speed pillow packaging machines and various film packaging and bag-making machines. ■ Metal fixtures for guiding thin films and sheet materials at high speeds. 【Implementation Results and Effects】 ■ The "Pass-e Coat (NKE-01)" was applied to high-speed lines that previously could not increase speed due to transport resistance and wavering caused by static electricity. ■ After implementation, static electricity issues were resolved, leading to successful continuous supply of film at higher speeds and stable operation. ■ Contributed to the improvement of the overall processing capacity (tact time) of the equipment, resulting in its standard adoption as a specification upgrade for the machinery.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.