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We propose improvements to the quality and production efficiency of package molding, where issues become apparent!

One of Kissler's core technologies is the adoption of a piezoelectric crystal in-mold pressure sensor, optimized for semiconductor resin encapsulation, with the following features: - Low viscosity resin compatibility ⇒ Structure that prevents measurement errors due to epoxy resin intrusion (diaphragm structure) - High-temperature compatibility for semiconductor resins ⇒ Mold temperature up to 200°C - Durability ⇒ Semi-permanent - Linearity (measurement error) ⇒ Guarantees less than 1% for the measurement range - Resolution ⇒ 1/1000 MPa The "visualization of the inside of the mold" in semiconductor resin encapsulation is a proposed solution to challenges arising from recent demands for miniaturization and thinness in semiconductor packaging. In particular, the rapid expansion of electric vehicles (EVs) has increased the demand for power semiconductors for automobiles, making the improvement of quality in resin-encapsulated packages, as well as enhancements in production efficiency and inspection costs, significant challenges. In addition to traditional software-based flow analysis, measuring and quantifying the in-mold pressure and temperature within the mold cavity using sensors has been recognized as an effective solution, and its adoption has already begun in actual manufacturing lines.

An innovative user interface combined with a capacitive multi-touch monitor achieves top-class efficiency and ease of use!

ComoNeo is designed to meet the requirements of the plastic injection molding process and the needs of operators in the manufacturing environment. An innovative user interface combined with a capacitive multi-touch monitor achieves the highest efficiency and ease of use. Additionally, the hardware of the device is designed with functionality in mind, allowing connections to be divided into the mold side (connected to the injection molding mold) and the molding machine side (connected to the injection molding machine or robot, extraction device, and other ancillary equipment). On the mold side of a single ComoNeo device, it is possible to connect up to 32 in-mold pressure sensors and up to 16 mold surface temperature sensors (using thermocouple temperature amplifier model 2205A...). The molding machine side is equipped with 12 digital inputs and 24 digital outputs. Furthermore, ComoNeo can record and analyze four analog machine signals (screw position, injection pressure, etc.). Smooth data transfer is achieved through USB and Ethernet interfaces, allowing visualization and configuration of ComoNeo using shared notebooks, PCs, tablets, smartphones, and other devices on the network.

Connect to the process monitoring system ComoNeo with a single cable! Space-saving! Reduced mold installation time!

The multi-connector models 1722A4... and 1722A8... save space within the mold and reduce the time required for mold installation through simplified connection technology. The multi-connector is used for connecting single wires and coaxial cables, making the installation of in-mold pressure sensors easier. The multi-connector simplifies and standardizes connections to in-mold pressure monitoring systems like ComoNeo. It prevents mix-ups when connecting sensors to ComoNeo, and an IC chip built into the multi-connector assigns specific molds, allowing ComoNeo to identify the connected mold. Related keywords: process monitoring, in-mold pressure, injection molding, mold

A robust structure without a diaphragm, capable of accommodating a wide measurement range!

6152A... is an adapter added to the quartz piezoelectric sensor 6157B.... The diameter of 6157BA... fits into the adapter with a gap of approximately 10 microns, and it directly receives the pressure within the mold, transmitting it to the quartz element, which generates a charge that is accurately proportional to the pressure. This charge is converted into voltage by a charge amplifier (sold separately). All components are made of corrosion-resistant materials. The cable is sealed, and the connector part is treated to be splash-resistant.

Ideal for measuring mold pressure and mold surface temperature in low-pressure RTM and autoclave molding processes!

This sensor is an in-mold pressure sensor designed for low pressure, high temperature, and low viscosity resins based on the piezoresistive measurement principle. An amplifier tailored to each individual sensor is used. The pressure is received by the diaphragm at the sensor tip and transmitted to the high-temperature measuring element. It is possible to simultaneously measure the in-mold pressure and the mold surface temperature at the same location within the mold.

Compact sensor with a tip diameter of Φ1mm!

The cable section of the 6183C with a tip diameter of Φ1mm is made of a single wire, has a very small cross-section, and is flexible. Installation requires the use of a mounting plate to securely fix the connector part to prevent it from loosening. When the sensor's tip directly receives pressure within the mold and transmits it to the quartz element, a charge proportional to the pressure is generated (pC = picocoulombs). This charge is converted into voltage (0-10V) by a charge amplifier (sold separately).

Compact sensor with a tip diameter of Φ1.2mm!

The tip diameter of the sensor protrusion of the in-mold pressure sensor 6184A is φ1.2mm. The cable section is a single wire, with a very small cross-section and flexibility. Installation requires the use of a connector mounting plate, and it must be securely fixed to prevent the connector part from loosening. When the sensor tip directly receives the pressure inside the mold and transmits it to the piezoelectric element, a charge is generated that is accurately proportional to the pressure. This charge is converted into voltage by a charge amplifier (sold separately). All components are made of corrosion-resistant materials. Additionally, the Fischer connector can be automatically secured and is treated for splash protection. For multi-channel measurements, use the multi-channel connector 1708B...(for 4 channels) or 1710B...(for 8 channels).

High-sensitivity compact sensor with a tip diameter of Φ2.5mm!

The tip diameter of the high-sensitivity crystal pressure sensor 6178A is 2.5mm. The function of the O-ring is to seal the gap of less than 10 microns that occurs between the mounting hole and to align the sensor. When the tip of the sensor directly receives pressure within the mold and transmits it to the crystal element, a charge is generated that is accurately proportional to the pressure. This charge is converted into voltage by a charge amplifier (sold separately). All components are made from corrosion-resistant materials. The cable section of the 6178AE is a single wire with a small cross-section and flexibility. Installation requires the use of mounting plate 6.520.328, and it must be securely fixed to prevent the connector part from loosening. [Note] This sensor cannot be used for measuring the pressure of liquids such as water and oil, or gases.

Pressure sensors supporting the internal pressure monitoring systems spreading in the home appliance industry.

The cable section of the 6182D with a tip diameter of Φ2.5mm is a single wire, has a very small cross-section, and is flexible. Installation requires the use of a mounting plate, and it must be securely fixed to prevent the connector part from loosening. For multiple units, a multi-connector (model 1708B0, 1710B0) is used. When the sensor tip directly receives the pressure inside the mold and transmits it to the quartz element, a charge proportional to the pressure is generated (pC = picocoulombs). This charge is converted into voltage (0-10V) by a charge amplifier (sold separately).

The 6157C series internal pressure sensors are best-selling products used worldwide.

The tip diameter of the 6157C series is 4mm. The function of the O-ring is to seal the gap of less than 10 microns that occurs between the mounting hole and to align the sensor. When the tip of the sensor directly receives pressure within the mold and transmits it to the quartz element, a charge is generated that is accurately proportional to the pressure, and this charge is converted into voltage by a charge amplifier (sold separately). All parts are made of corrosion-resistant materials.

Ideal for low-viscosity plastics and resins!

The model 6162A internal pressure sensor features a structure with a Φ4mm diaphragm, welded to a robust Φ6mm sleeve. Even if low-viscosity materials enter the sensor mounting hole, it does not affect sensitivity. The pressure received by the diaphragm at the sensor tip generates a charge (pC) that is accurately proportional to the pressure when transmitted to the quartz element. This charge is converted into voltage by a charge amplifier (sold separately). The cable is replaceable.

Ideal for low-viscosity plastics and resins!

The internal pressure sensor 6163A has a structure with a diaphragm of Φ4mm, welded to a robust sleeve of Φ6mm. Even if low-viscosity materials intrude between the sensor mounting hole's openings, it does not affect sensitivity. The pressure received by the diaphragm at the sensor tip generates a charge (pC) that is accurately proportional to the pressure when transmitted to the quartz element. This charge is converted into voltage by a charge amplifier (sold separately). The cable is replaceable.

Ideal for low-viscosity plastics and resins!

The internal pressure sensor 6161AA features a structure with a Φ4mm diaphragm, welded into a robust Φ9mm cartridge. Even if low-viscosity materials intrude into the sensor mounting hole gap, it does not affect sensitivity. The installation of an O-ring also allows for negative pressure measurement during decompression. The pressure received by the diaphragm at the sensor tip is transmitted to a quartz element, generating a charge (pC) that is accurately proportional to the pressure. This charge is converted into voltage by a charge amplifier (sold separately). The cable is replaceable.

A tip diameter of Φ1mm, simultaneously measuring resin pressure and mold surface temperature!

The tip diameter of 6188AA... is 1mm. When the mold pressure received at the sensor tip is transmitted to the quartz element, a charge is generated that is accurately proportional to the pressure. This charge is converted into voltage by a charge amplifier (sold separately). The surface temperature of the resin is measured by a thermocouple uniquely formed at the sensor tip. Please use a commercially available K-type thermocouple amplifier for processing the temperature signal. The 6188AA... has the same shape as the Kistler pressure sensors 6183A... and 6193B..., but the 6188AA... cannot undergo finishing processing at the sensor tip. The cables for the pressure signal and the temperature signal are bundled together and robustly protected, with the tips connected to their respective connectors for use.

A tip diameter of Φ2.5mm, simultaneously measuring resin pressure and mold surface temperature!

The tip diameter of 6189A... is 2.5mm. When the internal pressure received at the sensor tip is transmitted to the quartz element, a charge is generated that is accurately proportional to the pressure. This charge is converted into voltage by a charge amplifier (sold separately). The surface temperature of the resin is measured by a thermocouple formed using a unique method at the sensor tip. For processing the temperature signal, please use a commercially available K-type thermocouple amplifier. The 6189A... has the same shape as the Kistler pressure sensors 6182B... and 6158A..., but the 6189A... cannot undergo finishing processing at the sensor tip. The cables for the pressure signal and the temperature signal are bundled together and robustly protected, with the tips connected to their respective connectors for use.

Tip diameter Φ4mm, simultaneously measuring resin pressure and mold surface temperature!

The tip diameter of 6190CA... is 4mm. When the mold pressure received at the sensor tip is transmitted to the quartz element, a charge is generated that is accurately proportional to the pressure. This charge is converted into voltage by a charge amplifier (sold separately). The surface temperature of the resin is measured by a thermocouple formed at the sensor tip using a unique method. Please use a commercially available K-type thermocouple amplifier for processing the temperature signal. The 6190CA... has the same shape as the Kistler pressure sensors 6157B... and 6177A..., but the finishing of the sensor tip of the 6190CA... cannot be performed. The cables for the pressure signal and the temperature signal are bundled together and robustly protected, with the tips connected to their respective connectors for use. Repairs through cable replacement are possible. When measuring with multiple channels or multiple molds, the 6190CAG (without connector) is used. The pressure cable connects to the multi-connector 1708B... (1-4 channels) or 1710B... (1-8 channels), while the compensation wire for temperature connects to the multi-connector temperature amplifier 2205A....