Taiyaki-shaped fluororesin coating | Uniform coverage down to the scale pattern, reduction of release oil
【Thorough prevention of burning and tearing】Uniform film formation even on fine designs and joints! Improved yield with excellent release properties, reducing release oil and cleaning costs.
This is a technical case study on a metal taiyaki mold used in various confectionery and food manufacturing, which has been coated with a fluororesin that offers excellent release properties. The coating forms a uniform film thickness, covering even the fine designs unique to taiyaki molds, such as scales and eyes, as well as the mating surfaces on the outer perimeter. **Main Improvement Effects from Implementation** - **Improved Quality and Yield by Preventing Dough and Filling from Sticking** Effectively blocks the adhesion of dough, sweet bean paste, and cream, which are high in sugar. The finished product smoothly releases from the mold, eliminating skin tearing and shape defects, directly leading to improved yield. - **Cost and Labor Reduction by Reducing Release Oil Usage** The excellent non-stick properties minimize the amount of oils and fats used on the mold. This reduces raw material costs and streamlines the oil application process. - **Simplified Cleaning and Extended Lifespan of Molds** Since there is no sticking, cleaning the mold after use becomes extremely easy. There is no need for vigorous scrubbing, which prevents wear on the mold and significantly extends its lifespan.
basic information
【Construction Technology】 Fluororesin Coating (PTFE / PFA, etc.) Contract Processing 【Technical Features and Functions】 ■ Excellent Non-Stick and Release Properties Prevents sticking and burning of high-sugar, high-viscosity doughs, fillings, and fats. ■ Precise Conforming Application to Three-Dimensional Designs Uniform film formation on complex and fine uneven designs such as scales and textures, as well as matching surfaces on the periphery. ■ Superior Heat Resistance and Thermal Durability Release effect lasts longer even under continuous heating during the baking process and in high-temperature environments. ■ Compliance with Food Sanitation Laws Can be safely introduced to molds and jigs that come into direct contact with food. 【Target Substrates and Applicable Parts】 ■ Various Metal Molds (Cast Iron, Aluminum Die Cast, Copper/Copper Alloys, Steel, etc.) ■ Taiyaki molds, Obanyaki molds, Baby Castella molds, Waffle plates, Various Japanese and Western confectionery molds.
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Fluoropolymer coating
Applications/Examples of results
**Main Application Areas and Equipment** ■ Japanese and Western Confectionery and Food Manufacturing Line Fully automatic taiyaki machine, continuous baking furnace, tabletop baking fixture ■ Bread and Snack Manufacturing Mass production molding molds for waffles, ningyo-yaki, and imagawayaki ■ Restaurant and Takeout Chains Commercial baking plates and heating cooking molds for stores **Problem Solving Case Studies** ■ Issue In the taiyaki baking plate, the sticking of sugar and red bean paste in the dough frequently caused skin tearing and shape defects when removing from the mold. Additionally, the excessive application of release oil increased costs, and the labor-intensive cleaning work required to remove burnt residues stuck to the mold after use was a challenge. ■ After Implementation Fluororesin coating was applied to the entire design and mating surfaces of the taiyaki mold. ■ Effects and Results - Mold release dramatically improved, reducing shape defects such as skin tearing and increasing yield. - The amount of release oil used was significantly reduced, and cleaning work was shortened to a quick rinse.
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Nikken Coating Industry Co., Ltd. has been a specialized manufacturer of functional coatings for contract processing, earning the trust of customers across various industries for 79 years since its founding. We leverage our processing technology to maximize the properties of fluororesins, such as non-stick, lubricity, and chemical resistance, providing high-performance coatings that directly address customer challenges, including "Thermo Pro Release" for thermal welding processes and "NonStick STC" for blades and precision molds. In recent years, in response to movements regarding regulations on fluorinated compounds (PFAS), "PEEK resin," which is gaining attention as a substitute for fluororesins, has become a focus. Nikken Coating Industry commercialized the world's first PEEK resin coating, "PEEKCOAT," in 1999. Based on the solid knowledge and know-how accumulated over more than 20 years, we are further intensifying our research and development efforts to explore the potential of next-generation PEEK coatings! We aim to be recognized as "the go-to for PEEK coatings" and will continue to lead the way. As "the best partner for functional coatings that builds trust through technology," Nikken Coating Industry will continue to contribute to the creation of high-quality, high-performance products.