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Inline disperser for high-viscosity slurry.

Inline dispersion system for continuous processing and stable dispersion of high-viscosity slurries.

This is a solid-liquid mixing system designed for high-viscosity slurries, utilizing an inline disperser. In high solid content slurries and high-viscosity materials, uneven dispersion and quality variations are likely to occur during batch processing. This inline disperser system maintains stable dispersion conditions through continuous processing, achieving highly reproducible slurry production. It addresses aggregation issues and ensures uniform dispersion through high-shear dispersion, making it suitable for a wide range of applications including battery materials, electronic materials, CNTs, and high-performance materials. Additionally, rather than just the disperser alone, the entire process including powder supply, dispersion, degassing, and transfer is designed. We propose the optimal system that includes inline and batch dispersers according to material properties, viscosity, and processing volume. In high-viscosity slurries, clumping during powder input and momentary concentration fluctuations due to uneven supply significantly impact dispersion quality. Shibuya supports quality stabilization and continuous productivity improvement through system proposals that encompass powder supply equipment, dispersers, degassing equipment, and piping design. We can accommodate everything from lab tests to scale-up and mass production line construction.

Complete dispersion line. Design of powder supply and mixing dispersion process.

basic information

This is a solid-liquid mixing system designed for continuous processing with an inline disperser. It utilizes a high-shear disperser to achieve uniform dispersion of high-viscosity and high-solid content slurries and to address agglomeration issues. Depending on material properties and processing conditions, we can propose systems that combine inline dispersers, batch dispersers, static mixers, and more. Additionally, we design the entire process, including powder supply, dispersion, degassing, and transfer. We also support the construction of lines that include powder feeders, degassing equipment, tanks, piping, and control systems. We can accommodate lab tests, scale-up, pilot validation, and mass production line design. Each system is individually designed according to processing volume, viscosity, and material properties.

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Model number/Brand name

Inline solid-liquid mixing MHD disperser

Applications/Examples of results

Battery material slurries, CNT dispersions, electronic materials, adhesives, inks, paints, and high-performance materials are adopted for high viscosity and high solid content slurry applications. Continuous processing with inline dispersers reduces dispersion unevenness, improves quality reproducibility, and stabilizes production. It is also utilized to address process challenges such as clumping, agglomeration, sedimentation, and viscosity increase during powder input. Additionally, it supports scale-up considerations from lab conditions to mass production conditions, as well as the construction of dispersion lines that include powder supply, degassing, and transfer. We propose solid-liquid mixing systems tailored to process conditions in fields such as batteries, chemicals, electronic materials, and food.

Detailed information

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Our company is headquartered in Kanazawa City, Ishikawa Prefecture, and has sales offices and factories both within and outside the prefecture. We focus on the bottling business, which involves filling beverages and other products, and we are expanding into various fields such as solid-liquid mixing and dispersion systems, laser processing machines (including fiber lasers and CO2 lasers), and semiconductor assembly equipment (such as taping machines, multifunctional test handlers, ball mount machines, and bonders). Please feel free to contact us if you have any inquiries.