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[Analysis Utilization Case] Continuous Management of Cleaning Processes | Cleanliness Analysis

Considering outsourcing analysis due to the aging of the analytical equipment we had! A case of conducting ion contamination analysis in accordance with IPC standards.

We would like to introduce a case of ion contamination analysis conducted in accordance with IPC standards at Zestron. Due to the aging of the analytical equipment we owned, we were considering continuous outsourcing of external analysis. In this case, leveraging the knowledge we have cultivated as a flux cleaning agent manufacturer, we not only provide data from the analysis results but also support inquiries regarding analytical methods and measurement techniques, as well as organizing potential factors based on the results, additional analyses, and considerations for the cleaning process as needed. [Challenges] ■ Continuous outsourcing of external analysis due to the aging of owned analytical equipment ■ Quality issues arising from foreign substances adhering to the workpieces after flux cleaning, with unknown causes *For more details, please download the PDF or feel free to contact us.

Related Link - https://www.zestron.com/jp/analytical-service/case…

basic information

【Specifications】 ■Type of Analysis: ROSE test (IPC-TM-650 2.3.25) ■Analysis Equipment Used: Aqueous Technologies Zero Ion *For more details, please download the PDF or feel free to contact us.

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For more details, please download the PDF or feel free to contact us.

Analysis Support: Cleanliness Analysis | Residue Evaluation

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Basic Knowledge of Data Analysis

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Zestron is a global standard "flux cleaning agent manufacturer" based in Germany, with eight locations worldwide. Our cleaning agents are primarily environmentally friendly water-based cleaners that achieve a balance between cleaning performance and safety, while also enabling the reduction of organic solvents, VOCs, and overall usage to lower costs. At our technical center in Kanagawa, customers can choose from inline and batch-type spray cleaning equipment, as well as jet and ultrasonic devices, tailored to their needs, allowing them to test work cleaning under conditions equivalent to those in production environments. In parallel with the cleaning tests, we analyze cleanliness at our analysis center. Utilizing digital microscopes, FT-IR, ion chromatography, and SEM-EDX/EDS, we can detect flux residues that are often overlooked by visual inspection. After the tests are completed, our engineers will provide a technical report detailing recommended processes. *We generally offer support for cleaning process issues free of charge. If you have any requests or challenges related to flux cleaning, please feel free to contact us.